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ASSESSMENT OF WIRE TENSION: AN EXPERIMENTAL STUDY



Abstract

Objectives: To develop a non-invasive method to assess the wire tension quantitatively which can be used in clinic.

Background: Fine-wire external fixators are widely used in the fixation of fractures and limb reconstruction. A requirement of stable fixation is that the wires maintain their tension. Recent lab tests have shown that substantial reduction in wire tension occurred during the simulated operative procedures. Clinical experience also indicated that wire site discomfort might be related to loss in wire tension. It would be very helpful if the wire tension could be assessed quantitatively by a non-invasive method.

Methods: An apparatus based on a LVDT (Linear Variable Differential Transformer) was developed to apply a constant transverse force to a wire and measure its deflection with respect to another parallel wire. An unstable oblique fracture was created in a Sawbones tibia and stabilized by a Sheffield Ring Fixator. The deflection of the testing wire was measured in four tests: (1) Two parallel wires fixation, tensioned reference wire, variable clamp to bone distance; (2) Two parallel wires fixation, loose reference wire, 80mm clamp-bone distance. (3) Two groups of parallel wires fixation with 70° crossing angle, tensioned reference wire, 80mm clamp-bone distance; (4) Two groups of parallel wires fixation with 70° crossing angle, tensioned reference wire, 80mm clamp-bone distance, osteotomy site fixed with a lag screw to simulate a stable fracture or a healing fracture. Fracture stiffness in the above conditions was derived from previous work. Stepwise multiple variable regression analyses were performed to determine the relationship between wire deflection and wire tension, clamp-bone distance, number of wires, reference wire tension, and fracture stiffness.

Results: The reference wire tension and fracture stiffness was excluded from the regression equation, indicating that they did not affect the wire deflection. The regression equation containing only the testing wire tension had an adjusted R-square value of 0.521, while the equation containing the testing wire tension and clamp-bone distance had the R-square values of 0.854. The addition of the number of wires to the regression equation resulted in a slight increase of the R-square value (0.862).

Conclusion: The wire deflection and the clamp-bone distance are the two most important factors that affect wire deflection. The measurement of wire deflection has the potential to predict wire tension and the effect of clamp-bone distance must be considered. Further work is required to refine the apparatus for clinical use.

Correspondence should be addressed to Carlos Widgerowitz, Honorary Secretary BORS, Division of Surgery and Oncology, Section of Orthopaedic and Trauma Surgery, Ninewells Hospital and Medical School, Tort Centre, Dundee DD1 9SY, Scotland.