Abstract
Introduction
Metaphyseal fixation during revision total knee arthroplasties (TKAs) is important, but potentially challenging with historical cone designs. Material and manufacturing innovations have improved the size and shape of cones available, and simplified requisite bone preparation. In a very large series, we assessed implant survivorship, radiographic results, and clinical outcomes of new porous 3-D printed titanium metaphyseal cones featuring a reamer-based system.
Methods
We reviewed 142 revision TKAs using 202 cones (134 tibial and 68 femoral) from 2015 to 2016. Sixty cases involved tibial and femoral cones. Most cones (149 of 202; 74%) were used for Type 2B or 3 bone loss. Mean age was 66 years, with 54 % females. Mean BMI was 34 kg/m2. Patients had a mean of 2.4 prior surgeries and 48% had a history of periprosthetic infection. Mean follow-up was 2 years.
Results
At 2 years, survivorship free of cone revision for aseptic loosening was 100% and free of cone revision for any reason was 98%. Survivorships free of any component revision and any reoperation were 90% and 83%. Five cones had been revised at latest follow-up: 3 for infection, 1 for periprosthetic fracture, and 1 for aseptic tibial loosening. Radiographically, three unrevised femoral cones appeared loose in the presence of hinged implants, while the remainder of cones appeared stable. All cases of cone loosening occurred in Type 2B or 3 defects. Mean Knee Society scores improved from 50 preoperatively to 87 at latest follow-up (p<0.001). Three intraoperative fractures with cone impaction (two femoral, one tibial) all healed uneventfully.
Conclusion
Novel 3-D printed titanium cones, with an efficient mill system, yielded excellent early survivorship and few complications in difficult revision TKAs with severe bone loss. The diversity of cone options, relative ease of preparation, and outcomes rivaling prior cone designs support the continued use of these modern cones.
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