Suggestions for improved wear performance of total knee replacements have included replacement of standard CoCr femoral components with ceramic. Yttria-stabilized zirconia (y-TZP) was introduced as high-strength and high toughness ceramic as an alternative to alumina ceramic. Since the introduction of zirconia in 1985, the clinical outcomes and successes for hip joint have been controversial. Y-TZP ceramics have been studied both experimentally and clinically. Magnesia-stabilized zirconia (Mg-PSZ) also appears promising for total knee replacements (TKR). Mg-ZrO2 and CoCr femoral condyles were compared in the VanguardTM knee configuration (Biomet Inc, IN). Molded tibial inserts (GUR1050) were gamma-irradiation sterilization to 3.2-Mrad under argon. Knee simulation was conducted on a 6 station simulator (Shore Western Manufacturing, Monrovia, CA). Motion included 20 degrees of flexion/extension, 5 degrees of internal/external rotation and 5 mm of AP-translation. All knee components were subjected to 6 million cycles of normal walking (2.9 kN max, freq 1.4 Hz). Lubricant was 50% alfa-calf serum diluted to 20 mg/ml protein and using EDTA additive. Test duration was 6 million cycles (6-Mc), and wear was measured by weight-loss techniques. For wear trending of CoCr/PE and MGZ/PE, linear wear trends were apparent from 1 to 6 Mc test duration. The control implants (CoCr/PE) showed excellent linear trending (regression coeff r>
0.99) with wears rate averaging 6.3 mm3/Mc. These data showed good control of experimental variance (<
10%). The ZrO2/PE combination showed good linear trending (r >
0.86) with wear rate averaging only 0.8 mm3/Mc. This set also showed good control of experimental variance (<
15%. The MGZ/PE wear was 8-fold reduced from that of CoCr/PE. The laboratory knee wear simulation appeared very supportive of femoral condyles of Mg-stabilized zirconia. Such implants may provide excellent performance for active patients who may risk high wear rates over many years of use.
The average movement of heads in 6.5M-rad irradiated polyethylene sockets was 0.22mm one year post operation and its direction was toward backside of patients’ body. The average movement of conventional polyethylene sockets was 0.24mm one year post operation and its direction was just the same as irradiated polyethylene sockets.
The new 3-Dimensional (3D) polyethylene wear measurement software GAWDI (Genetic Algorithm for Wear Detect Instrument) was developed to evaluate in vivo movement of the femoral head into the polyethylene liner. It enabled to detect 3D position of femoral head against polyethylene socket from two radiographs. Inter observer error of this system was 0.09 mm, intra observer error was 0.08 mm. Fifteen patients after THA was taken anterior-posterior (AP) and semi-lateral radiographs in both standing and supine position one year post operation. The difference of the 3D position of the femoral head was not observed between standing and supine position. However 8.1 degrees (mean) and 0.2 to 16.5 degrees (range) pelvic tilt was observed between these positions. 0.8 mm (mean) difference was observed by 2-Dimensional measurement system although no difference was observed by 3D system. Small separation between head and socket was observed in a few patients. However the influence of pelvic tilt was main origin of the difference between 2D and 3D measurement methods.