INTRODUCTION. Corrosion of modular tapers is increasingly recognized as a source of adverse tissue reaction (ALTR) and revision surgery in total hip arthroplasty (THA). The incidence of corrosion and rate of revision for ALTR may differ among different types of implants. OBJECTIVE. The objective of this study was to determine if a difference exists in rate of THA revision for corrosion and ALTR with tapered broach only stems compared to ream-broach femoral stems. METHODS. We reviewed the results of 3741 primary THA performed over a 5 year period at our institution using 2 different implants by the same manufacturer, a tapered proximally coated cementless titanium stem inserted via a broach only technique (Group A) and dual tapered proximally coated cementless titanium stem inserted via a ream and broach technique (Group B). RESULTS. Of 1567 THA in group A, 964 were combined with a chrome cobalt metal head, while 603 were ceramic. Of 2174 THA in group B, 1302 were metal and 872 were ceramic. Head sizes used were similar between groups. The same polyethylene was used in all THA. At a minimum follow-up of 2 years and average follow-up of 5 years, the overall revision rate for all causes was 3.1% in group A and 1.4% in group B. There were 29 revisions for ALTR due to corrosion of the morse taper junction in group A (3.4%) and 0 in group B. Univariate and multivariate analysis indicated no relationship between revision for corrosion/ALTR and age, gender, stem size, stem offset and head size. A significant relationship was identified between revision and head length, with an increased rate of revision among longer head lengths. There were no revisions for corrosion, ALTR or unexplained pain among patients receiving ceramic heads in either group. CONCLUSION. There was a significant difference in the rate of revision for corrosion and adverse tissue reaction encountered with the use of stem A when compared to stem B. The stem geometry, taper geometry and exact metallurgy of these femoral components likely influences the incidence and severity of taper corrosion, however, more research is required to identify the exact contributions of these factors

Introduction. Several devices based upon the dual mobility (DM) concept have recently been FDA approved. However, little is available on the efficiency of current DM on THA instability prevention, and on specific complications. The aim of this retrospective study was to report on the minimal 5-year follow-up results of a cementless DM socket. Methods. Between January 2000 and June 2002, 168 primary consecutive non selected THAs were performed in 92 females and 76 males. The average age at surgery was 67.3 years. A single DM socket design was used (Tregor, Aston Medical, France) consisting of a Ti-sprayed and HA-coated CoCr shell with a highly polished inner surface articulating with a mobile intermediate polyethylene component. The opening diameter of the mobile insert was 6% smaller than that of the femoral head. In 115 hips, the modular femoral head completely covered the Morse taper, whereas a long-neck option leaved the base of the Morse taper uncovered in the remaining 53 hips. Results. At the minimum 5-year follow-up, 119 patients were still alive and had not been revised at a mean of 7.2 years (5-8.9 years), 4 hips were revised for dislocation between the femoral head and the mobile insert (intra-prosthetic dislocation) at a mean of 5.9 years, 22 patients were deceased, and 23 patients were lost to follow-up. Intra-prosthetic dislocation occurred in 4 of the 53 hips (7.5%) with an incompletely covered Morse taper, whereas no dislocation were reported in the remaining 115 hips (p = 0.009). Discussion and Conclusion. A current cementless DM socket was highly effective in the prevention of dislocation following primary THA. However, fatigue damage and wear of the mobile insert at the capturing area can lead to intra-prosthetic dislocation requiring revision. Surgeons should be aware of this specific complication and efforts should be made to avoid aggressive contact at the femoral neck to mobile insert articulation (“3. rd. articulation”)

Introduction. Large diameter metal-on-metal hip arthroplasty (LDMMTHA) provides benefits of reduced dislocation rates and low wear. The use of modular systems allows better restoration of hip biomechanics. There have been reports of modular LDMMTHAs with tapered sleeves generating excessively high metal ions, due to possible mismatch between the titanium stem and the cobalt-chrome sleeve and the dual Morse tapers involved. We evaluated metal ion levels in LDMMTHA patients with and without a cobalt-chrome (CoCr) tapered sleeve. Methods. A cross-sectional series of 91 patients with proximal porous titanium alloy stem LDMMTHA with identical design CoCr bearings, attending a 1 to 2-year review were assessed with routine clinical and radiographic examinations, hip scores and metal ion analysis. Of these 65 had a single Morse taper between monoblock CoCr heads and the stems. Twentysix had a tapered cobalt-chrome sleeve in addition, with the resultant dual taper. Mean bearing diameter was 46 mm in both groups and mean age was 58 years in the monoblocks and 66 years in the tapered sleeve group. Results. Mean Oxford Hip score is worse in the tapered group (14.7) than in the monoblocks (12.6). All patients had well-functioning hips clinically and radiologically. Median blood cobalt and chromium are higher in the tapered sleeve (2.3μg/L and 1.8 μg/L) compared to the monoblocks (1.8 μg/L and 1.1 μg/L). Urine cobalt and chromium levels in the tapered sleeve (13.8 μg/24 hr and 5.3 μg/24 hr) also are higher than those in the monoblocks (12.2 μg/24 hr and 4.5 μg/24 hr respectively). Discussion and Conclusion. The limitation of this study is that it is a cross-sectional study. The results indicate that the use of a tapered sleeve in total hip arthroplasty does lead elevation of cobalt and chromium levels and the difference is statistically significant. However these levels are not as high as the levels reported with some other hip systems which have been withdrawn and the clinical significance of the elevated levels in the present study is unknown

Introduction. The Morse taper was adapted into orthopaedics as a connecting junction in total hip replacements. The benefit of modular systems includes the adjustment of leg length, offset and the ability to remove the head for acetabular exposure during revision surgery. The design of the Morse taper facilitates the intimate contact of the conical trunnion of the femoral stem (male component), with the conical bore of the femoral head (female component). Design consideration for tapers involve physical parameters (angle, length, diameter and contact points), and manufacturing finish (surface characteristics). Orthopaedic trunnion tapers are not standardized and vary in length, taper angle and base dimension. Variations in the design and surface characteristics of the trunnion, which directly reflects on the interface at the taper junction can influence the likelihood of subsequent wear, corrosion and ultimately effect longevity of the implant. Methods and Materials. We studied 11 clean un-used commercial stems from five different companies (DePuy, Stryker, Biomet, Wright Medical, Smith and Nephew). Trunnion surface was scanned with an optical profilometer (Bruker ContourGT-I 3D Optical Microscope (Karlsruhe, Germany), an interference microscopes with the capability to analyse 3 dimensional topographical features of materials. Three measurements of each trunnion were taken on the anterior surface at the proximal, mid-point, and distal segments. Each region scan was conducted under a 20x objective with the scan length of 1000 um and a back scan of 500 um. Results. Four of the eleven hip stems demonstrated a smooth surface finish and the remaining seven had a distinct threaded surface with the Corail and the SROM surface topography shown in figure 1. All the analysed trunnion surfaces had a Sa value than Sz value (p < 0.05), indicating each trunnion surface consists of repetitive peak heights and valley depth across the scanned surface area shown in figure two. The higher Sa parameter for the threaded trunnions indicates a rougher overall surface due to a recurring threads pattern. The mean dominant thread heights of the trunnions varied from 12.91 μm on the Profemur to 3.24 μm on the SecurFit Max. The Silent, Summit and the Tri-Lock stems demonstrated a variation in thread heights on their respective surfaces. The Summit stem also demonstrated variability in the pitch of its threads which was not seen on the other threaded stems. The Silent had the widest pitch at 0.304 μm whilst the Profemur had the narrowest pitch at 0.13 μm. Conclusion. Threaded trunnion surfaces for different stems are not uniformly patterned and demonstrate variability in thread height and pitch. These differences could affect micro motion at the taper junction, influencing corrosion and fretting. The study is limited in its capacity as only one stem of each type was analysed, therefore any variation between same stem designs cannot be commented on

The vast majority of total hip replacements (THR) implanted today enable modularity by means of a tapered junction; based on the Morse taper design introduced for cutting tools in the 19. th. Century . 1. Morse-type tapers at the head-stem junction provide many benefits, key for a successful surgical outcome such as wider component selection and restoration of better biomechanics . 2. However, moving from mono-block to modular designs has not been without its issues. Fluid ingress and motion at the interface has led to a complex multifactorial degradation mechanism better known as fretting-corrosion . 3. Fretting-corrosion products created at the junction are commonly associated with adverse local tissue reactions . 4. . There is a wide variation in the taper junction of THR differing quite significantly from Morse's original design. Performance of the taper junction has been found to vary with different designs . 5,6. However, there is still a lack of common understanding of what design inputs makes a ‘good’ modular taper interface. The aim of this study was to better understand the links between implant design and fretting-corrosion initially focussing on the role of angular mismatch between male and female taper. A combination of experimental approaches with the aid of computational models to assist understanding has been adopted. A more descriptive understanding between taper design, engagement, motion and fretting-corrosion will be developed. Three different sample designs were created to represent the maximum range of possible angular mismatches seen in clinically available THR modular tapers (Matched: 0.020 ±0.002 °, Proximal: 0.127 ±0.016 °, Distal: −0.090 ±0.002 °). Head-stem components were assembled at 2 kN. Motion and fretting-corrosion at the interface was simulated under incremental uniaxial sinusoidal loading between 0.5–4 kN at 8 intervals of 600 cycles. The different types of motions at the interface was measured using a developed inductance circuit composed of four sensing coils, digital inductance converter chip (LDC1614, Texas Instruments, US) and microcontroller (myRIO, National Instruments, US). Fretting-corrosion was measured using potentiostatic electrochemical techniques with an over potential of +100 mV vs OCP (Ivium, NL). Complimentary finite element (FE) models were created in Ansys (Ansys 19.2, US). Under uniaxial loading, the ‘matched’ modular taper assemblies corroded most and allowed the greatest pistoning motion due to a seating action. ‘Distal’ and ‘proximal’ engaged modular tapers showed reduced corrosion and seating when compare to the ‘matched’ components. However the kinetics of corrosion and motion were interface dependent. It is hypothesized, and complimented by FEA analysis, that lower initial contact stress in the ‘matched’ modular tapers allows for greater subsidence and depassivation of the oxide layer and higher corrosion. ‘Matched’ modular tapers allowed less rotational and toggling motions compared to mismatched tapers, suggesting a reduced mismatch might perform better once the heads have seated over time. Future work involves tests conducted under a surgically relevant impaction force and physiological loading kinematics to develop this descriptive link between taper design, engagement and performance

Arthroplasty implant modularity enables the surgeon to adapt the joint replacement construct to the patient's requirements, and often facilitates revision procedures. Total shoulder arthroplasty humeral modularity exists for many implant systems. Glenoid modularity with convertibility between anatomic and reverse shoulder arthroplasty is a recent development. Glenoid modularity is very useful when reconstructing glenoid bone deficiencies, or in providing a method for reverse shoulder arthroplasty joint lateralization. The live surgery will demonstrate a bio-reverse total shoulder arthroplasty (bRTSA). The humeral component is a modular press fit stem that can accommodate either reverse or anatomic metaphyseal components. The metaphyseal components can be exchanged without removing the stem or changing the humeral height. The glenoid base has three components. The trabecular titanium peg is available in two diameters, and four lengths for each diameter. The peg is fixed to a metal base plate via Morse taper. In revision settings, these components can be easily dissociated in situ, and a coring drill inserted over a well-fixed peg allows removal with minimal bone loss. Either a polyethylene component, or glenosphere can be attached to the baseplate to complete the glenoid construct. An innovative set of instruments have been developed to reliably prepare the glenoid and humeral bone graft. While the live surgery will demonstrate the grafting technique in a bRTSA, it can also be used to reconstruct glenoid deficiencies (eg, Walch B2). Implants have been developed to solve these issues, but often do so at the expense of very limited glenoid bone stock. Bone grafting actually creates a net increase in glenoid bone stock that may improve implant durability, and decrease revision complexity. The technique is quite simple and adds approximately ten minutes to operative time. I have used this technique for 5 years with no cases of graft failure

Since the advent of total hip arthroplasty (THA), there have been many changes in implant design that have been implemented in an effort to improve the outcome of the procedure and enhance the surgeon's ability to reproducibly perform the procedure. Some of these design features have not stood the test of time. However, the introduction of femoral stem head/neck modularity made possible by the Morse taper has now been a mainstay design feature for over two decades. Modularity at the head-neck junction facilitates intraoperative adjustments. ‘Dual Taper’ modular stems in total hip arthroplasty have interchangeable modular necks with additional modularity at the neck and stem junction. This ‘dual taper’ modular femoral stem design facilitates adjustments of the leg length, the femoral neck version and the offset independent of femoral fixation. This has the potential advantage of optimizing hip biomechanical parameters by accurately reproducing the center of rotation of the hip. More recently, however, there is increasing concern regarding the occurrence of adverse local tissue reactions in patients with taper corrosion, which is emerging as an important reason for failure requiring revision surgery. Although adverse tissue reactions or ‘pseudotumor’ were initially described as a complication of metal-on-metal (MoM) bearings, the presence of pseudotumor in patients with taper corrosion is thought to result from corrosion at the neck-stem taper junction, secondary to reciprocating movement at the modular junction leading to fretting corrosion in a process described as mechanically assisted crevice corrosion (MACC). Therefore, the focus of this presentation is to summarise clinical challenges in diagnosis and treatment of patients with adverse tissue reactions due to taper corrosion and review up-to-date evidence

Modular necks arrived in North America in the late 1970s. The purpose was to allow ceramic balls to be attached to metal stems. The advantages of modularity were so obvious that it was universally adopted with almost no untoward consequences. A double-taper neck was developed in Italy by the Cremascoli Company and was used extensively with few reports of problems. Recently, problems have been reported not only with double-taper necks, but also with head-neck junction tapers. Something would appear to have changed recently. Some of these changes were shortening of the taper, lengthening of the neck, version angles were increased, and head sizes bigger than 32mm were introduced. Surface finish on some of the tapers was changed and they were ridged. This produces a better fit for a ceramic ball, but facilitates crevice corrosion with a metal ball. The author used the original OTI cemented stem with a double-taper neck between 2002 and 2005. It was a cobalt chrome construct. The Cremascoli was a titanium hip. The OTI used the classic Morse taper with cogs for increased rotational resistance. One hundred forty five stems were inserted. The neck stem taper broke in two cases and dislocated in one. All of these cases had a long neck and long heads and thus produced maximum moment arm. The stem was withdrawn from the market, the taper lengthened and the strength doubled. It was reintroduced in 2007. From 2007 to 2011, the author has done 188 cases, all cemented stems. No taper problems have occurred. The conclusion is that a properly designed double taper neck does not appear to have a downside. The upside is the ability to change neck length and especially version after head insertion. Leg length and hip centering can, therefore, be fine-tuned as never before. The author continues to use this stem enthusiastically for all cemented cases

Introduction. Modular hip replacement systems use Morse tapers as an interlocking mechanism to connect ball heads to femoral stems. Even though this interlocking mechanism generally performs successfully for decades, failures due to disassociation of the ball head from the stem are reported in the literature. Therefore, this failure mechanism of a possible loosening is usually evaluated in the course of the development of femoral stems. The disassembly force is a possible parameter to characterize the strength of the interlocking mechanism. Thus, the aim of the current study was to examine the impact of different taper parameters on the disassembly force of ceramic ball heads from titanium stem tapers by finite element studies. Materials and Methods. A 2D axisymmetric finite element model was developed to simulate the disassembly procedure. First ball head and taper were assembled with a force of 4 kN. Afterwards the system was unloaded to simulate the settlement. Disassembly was simulated displacement controlled until no more adhesion between ball head and taper occurred. Isotropic elastic material behavior was modelled for the ceramic ball head while elastic-plastic material behavior was modelled for the titanium taper. Different angular gaps (0.2°, 0.15°, 0.1°, 0.05°, 0°, −0.05°, −0.1°) and different taper topography parameters regarding groove depth (12, 15 µm), groove distance (210, 310 µm) and plateau width (1, 5, 10, 20 µm) were examined. Frictional contact between ball head and taper was modelled. Results. The topography of the taper (groove depth, distance and plateau width) within the investigated range had only a small impact on the disassembly force (Fig. 1) while the varying angular gaps had a large effect (Fig. 2). Decreasing disassembly forces were found for decreasing angular gaps. For the negative angular gaps (i.e. male taper angle > female taper angle) the forces increased. The same trends were found for the sliding distance (sliding along the tangential direction in the taper region), deformation of the grooves and contact stresses. Reciprocal behavior was found for the contacting area. Discussion. Surface topography seems to have only minor influence, while macro-geometry seems to have major impact on the disassembly force. Higher disassembly forces are associated with smaller contacting areas, higher contact stresses, larger deformations of the grooves and larger sliding distances. For a negative angular gap the maximum stresses of the ceramic component were found at the taper mouth. This could be disadvantageous since the wall thickness in this region of the ball heads decreases and critical hoop stresses could increase the risk of a fracture. The decrease in contacting areas due to the extreme angular gaps could promote corrosive effects since a larger taper area is exposed to fluid. Furthermore, the higher contact stresses and groove deformations could increase taper wear. Therefore, a general examination of possible influencing factors and cross effects on the in vivo performance have to be conducted during the development of femoral stems. Future studies will include a wear model and include 3D calculations to examine more realistic loading scenarios. To view tables/figures, please contact authors directly

INTRODUCTION. Glenosphere disengagement can be a potential serious default in reverse shoulder arthroplasty [1]. To ensure a good clinical outcome, it is important for the surgeon to obtain an optimal assembly of the glenosphere - base plate system during surgery. However interpositioning of material particles (bone, soft tissue) between the contact surface of the glenosphere and the base plate and/or a misalignment of the glenosphere relative to the base plate can result in a suboptimal assembly of the glenosphere – base plate system [2]. This misalignment is typically caused by unwanted contact between the glenosphere and the scapula due to inadequate reaming. Both defects prevent the Morse taper from fully engaging, leading to a system configuration for which the assembly was not designed to be loaded in vivo. This study quantifies the influence these defects have on the relative movement between the glenosphere and metaglene. MATERIALS AND METHODS. A biaxial test setup [Fig. 1] was developed to mechanically load the glenoidal assembly (base plate + glenosphere) of 5 Depuy. ®. Delta Xtend 38 prostheses. The setup allows applying a cyclic loading pattern to the glenoidal component with a constant actuator load of 750 N. Each of the 5 samples was tested for 5000 cycles on 3 defects: an interpositioning of 150 µm thick (0.48 mm. 3). and two local underreaming defects, pushing one side of the glenosphere up 0.5 mm and 1 mm respectively, hence causing a misalignment. The relative movement was recorded using 4 Linear Variable Differential Transducers (LVDTs). The cycling frequency is 1 Hz. RESULTS. A mean increase in relative movement of 26.84% (standard deviation: +- 18.2 %) and 38.04% (standard deviation +- 28.73%) was measured for respectively the 0.5 and 1 mm misalignment defect. The interpositioning of material with a thickness of 150 µm thick caused the relative movement between glenosphere and metaglene to increase by 38.5 % (standard deviation +-26.56 %). For each sample and each defect the changes in relative movement between an optimal assembly and the suboptimal assemblies were significant at the 1% level. DISCUSSION AND CONCLUSIONS. Relative cyclic movement between two components is an important wear and fatigue parameter. An increase in this parameter might lead to increased wear and fatigue problems. The results show how interpositioning and misalignment defects are linked to an important increase in relative cyclic movement between the glenosphere and metaglene and thus underline the importance of avoiding both defects leading to a suboptimal assembly during surgery

INTRODUCTION:. Modular femoral stems of Total Hip Arthroplasty (THA) have been designed to fit the metaphysis and diaphysis separately. Clinical results with modular femoral stems are reported to be satisfactory, but there exists several concerns with modular implant connections, including fretting corrosion, fracture of implant, and dissociation the stem from the proximal sleeve. Recently, we have become aware of another potential consequence of the modular design: sleeve deformation secondary to forces encountered during insertion. In our patients, we noted that the stems would not fully seat in the machined taper of the sleeve, indicating that some type deformation to the sleeve had occurred. We began an in vivo study to characterize this phenomenon. The objectives of this study were (1) Does deformation occur by impacting the sleeve into the metaphysis? (2) If so, quantify the sleeve deformation in hip arthroplasty patients. MATERIALS AND METHODS:. One man and 7 women undergoing primary THA were enrolled. This project was approved by IRB. This modular system (4-U CLS; Nakashima Medical Co., Japan) consists of a metaphyseal sleeve that connects with the diaphyseal stem via a Morse taper. The sleeve was impacted into the metaphysis first, followed by the stem. A custom taper gauge for each size of sleeve (Figure 1A) was inserted into the sleeve before and after impacting the sleeve into the metaphysis, and the distance between the top of the sleeve and the top of the gauge was measured using a caliper (* in Figure 1B). Deformation was defined as the difference in distance between the before and the after impacted dimensions. Preoperative femoral morphology, assessed using Dorr classification system, was type A in 2 hips, type B in 5 hips, and type C in 1 hip. RESULTS:. Intraoperatively, all sleeves had measurable deformity. Deformation ranged from 0.1 to 3.2 mm and averaged 1.18 ± 1.11 mm. Deformation was marginally related to bone type. Sleeve implanted into type A bone experienced 2.45 mm deformation, sleeve implanted into type B bone experienced 0.88 mm deformation, and sleeve implanted into type C bone experienced 0.1 mm deformation (Figure 2). And the largest deformation was observed at 51 years youngest male patient. DISCUSSION:. The small number studied in this study is a limitation. And we are not certain how long the deformation of the sleeve lasts. Despite the limitations, this study showed that deformation of sleeve occurred by impacting the sleeve into the metaphysis, and sleeves implanted into harder bone experienced larger mean deformation than sleeves implanted into less dense bone. This phenomenon may not have been a relevant issue in the past, but recent studies have reported the deformation of metal acetabular cup. The deformation can affect the torsional stability of modular implant connection and fretting corrosion, so further investigation will be needed. The modular femoral stem with sleeve remains an excellent design, providing good initial stability and long-term results. However, greater understanding of sleeve is important to orthopaedic surgeons