The benefits of HXLPE in total knee arthroplasty (TKA) have not been as evident as total hip arthroplasty (THA). A systematic review and meta-analysis to assess the impact of highly-crosslinked polyethylene (HXLPE) on TKA outcomes compared to conventional polyethylene (CPE) is described. All studies comparing HXLPE with CPE for primary TKA were included for analysis. The minimum dataset included revision rates, indication for revision, aseptic component loosening and follow-up time. The primary outcome variables were all-cause revision, aseptic revision, revision for loosening, radiographic component loosening, osteolysis and incidence of radiolucent lines. Secondary outcome measures included postoperative functional knee scores. A random-effects meta-analysis allowing for all missing data was performed for all primary outcome variables. Six studies met the inclusion criteria. In total, there were 2,234 knees (1,105 HXLPE and 1,129 CPE). The combined mean follow-up for all studies was 6 years. The aseptic revision rate in the HXLPE group was 1.02% compared to 1.97% in the CPE group. There was no difference in the rate of all-cause revision (p = 0.131), aseptic revision (p = 0.298) or revision for component loosening (p = 0.206) between the two groups. Radiographic loosening (p = 0.200), radiolucent lines (p = 0.123) and osteolysis (p = 0.604) was similar between both groups. Functional outcomes were similar between groups. The use of HXLPE in TKA yields similar results for clinical and radiographic outcomes when compared to CPE at midterm follow-up. HXLPE does not confer the same advantages to TKA as seen in THA

Abstract. Cemented total hip arthroplasty (THA) in the younger patient has historically been associated with higher wear and revision rates. We carried out a retrospective study of a prospectively collected database of patients at Wrightington hospital undergoing cemented THA under 55 years of age to determine acetabular wear and revision rates. Between August 2005 and December 2021 a cohort of 110 patients, 56 males and 54 females, underwent Cemented Total Hip Replacement through a posterior approach. Mean age at operation was 50yrs (35–55). The mean follow up was 6 years 9 months (0–16 years). 3 patients were lost to follow-up. Of the remaining 107 patients, Conventional and cross lined polyethylene were used in 54 and 53 patients respectively. Ceramic heads were used in 102 patients. 22.225mm and 28mm heads were used in 60 and 47 patients respectively. Clinical outcomes were assessed by Merle d'Aubigne and Postel scores which showed significant functional improvement. Linear wear was measured on plain radiographs using TRAUMA CAD and cup loosening was assessed by classification of Hodgkinson et al. No cases were revised during the observed follow up period. The mean wear rate in conventional and crosslinked polyethylene cups were 2.31mm (0.1–4.6) and 1.02mm (0.1–2.6) respectively. Cemented THA with both conventional and crosslinked polyethylene provides excellent survival rates in adults under the age of 55 years and crosslinked polyethylene may further improve these results due to improved wear rates

The 2021 Australian Orthopaedic Association National Joint Replacement Registry report indicated that total shoulder replacement using both mid head (TMH) length humeral components and reverse arthroplasty (RTSA) had a lower revision rate than stemmed humeral components in anatomical total shoulder arthroplasty (aTSA) - for all prosthesis types and diagnoses. The aim of this study was to assess the impact of component variables in the various primary total arthroplasty alternatives for osteoarthritis in the shoulder. Data from a large national arthroplasty registry were analysed for the period April 2004 to December 2020. The study population included all primary aTSA, RTSA, and TMH shoulder arthroplasty procedures undertaken for osteoarthritis (OA) using either cross-linked polyethylene (XLPE) or non-cross-linked polyethylene (non XLPE). Due to the previously documented and reported higher revision rate compared to other anatomical total shoulder replacement options, those using a cementless metal backed glenoid components were excluded. The rate of revision was determined by Kaplan-Meir estimates, with comparisons by Cox proportional hazard models. Reasons for revision were also assessed. For a primary diagnosis of OA, aTSA with a cemented XLPE glenoid component had the lowest revision rate with a 12-year cumulative revision rate of 4.7%, compared to aTSA with cemented non-XLPE glenoid component of 8.7%, and RTSA of 6.8%. The revision rate for TMH was lower than aTSA with cemented non-XLPE, but was similar to the other implants at the same length of follow-up. The reason for revision for cemented aTSR was most commonly component loosening, not rotator cuff deficiency. Long stem humeral components matched with XLPE in aTSA achieve a lower revision rate compared to shorter stems, long stems with conventional polyethylene, and RTSA when used to treat shoulder OA. In all these cohorts, loosening, not rotator cuff failure was the most common diagnosis for revision

Introduction. Total knee replacement (TKR) implant designs and materials have been shown to have a significant impact on tibial insert wear. A medial-pivot (MP) design theoretically should generate less wear due to a large contact area in the medial compartment and lower contact stresses. Synovial fluid aspiration studies have confirmed that a first generation MP TKR system (ADVANCE®, MicroPort Orthopedics Inc., Arlington, TN, USA) generates less wear debris than is seen with other implant designs articulating against conventional polyethylene (CP). Objectives. The objective of this study was to evaluate the in vitro wear rate of a second generation MP TKR system (EVOLUTION® Cruciate-Sacrificing, MicroPort Orthopedics Inc., Arlington, TN, USA) using CP tibial inserts and compare to previously published values for other TKR designs with CP and first or second generation crosslinked polyethylene (XLPE) tibial inserts. Methods. In vitro wear was assessed for five MP CP tibial inserts, each loaded for 5 megacycles (Mc) of simulated gait in accordance with ISO 14243–3. Insert cleaning and wear measurements were performed every 0.5 Mc in accordance with ISO 14243–2. Manufacturer websites and the MEDLINE database were searched for previously published in vitro wear rates for other TKR designs used in combination with CP and first or second generation XLPE inserts. Second generation XLPE inserts are those with additives or additional manufacturing, such as sequentially annealed and irradiated XLPE (X3®, Stryker, Mahwah, NJ, USA) and vitamin E infused polyethylene (E1®, Biomet, Warsaw, IN, USA). All TKR designs utilized cobalt-chrome (CoCr) femoral components, except Legion-Verilast that included Oxinium™ femoral components (Smith & Nephew, Memphis, TN, USA). Results. The mean wear rate for the MP system (2.0+0.2 mg/Mc) was less than half the wear rates reported for other TKR designs using CP inserts (Figure 1). The wear was also reduced or similar to those reported for all but three designs used in combination with XLPE inserts (Figure 2). Interestingly, wear rates for the MP system were approximately one-third of those reported for E1 and X3 used in combination with the Scorpio and Triathlon CR TKR systems (Stryker, Mahwah, NJ, USA). The main limitation to the current study is the use of literature comparators. While the comparison studies were all conducted using similar methods on knee wear simulator machines, there were some experimental differences that could potentially impact wear rates (e.g. diluted vs. non-diluted serum, gait patterns, types of testing machines). Conclusions. In vitro wear for a second generation MP TKR system was similar or lower than what has been previously reported for other TKR systems used with CP or XLPE tibial inserts. These results suggest that implant design may play a larger role in TKR wear debris generation than the material used for the tibial insert

Objectives. Unicompartmental knee replacement (UKR) is a conservative option for degenerative disease, with mobile (Oxford UKR) and fixed bearing (Physica ZUK) the most commonly used devices. The primary reasons for revising UKRs include disease progression (36.9%), loosening (31.7%), and pain (7.5%). Loosening typically occurs due to osteolysis caused by wear particles from the polyethylene (PE) inserts. There is limited published literature which has quantified volumetric material loss from the PE inserts of cemented fixed-bearing UKRs. This study aimed to quantify bearing wear and backside deformation of these PE components. Design and Methods. At our national retrieval centre, we measured changes volumetric bearing wear and backside deformation of 31 explanted fixed-bearing Physica ZUK UKR PE inserts using a peer-reviewed methodology based on coordinate measuring machine analysis. These explants had been revised for any indication [Females (19) and Males (12)]. The location of the wear scars was identified and mapped. We compared the volumetric wear from the bearing surface with contemporary total knee replacement (TKR) inserts. Results. The median (IQR) total volumetric wear of the UKR PEs [96(50-152) mm. 3. ] was significantly higher (p<0.001) than contemporary TKR PEs [40 (24-83) mm. 3. ]. The median (IQR) total volumetric wear of the PEs in males [148(122-200) mm. 3. ] was significantly higher(p=0.016) than in females [56(61-119) mm. 3. ]. The wear scars were situated in the anterior third in 61% of cases, with 26% located posteriorly. Examination of the PE backside surfaces exhibited damage in the area directly inferior to the bearing surface wear scar in the majority of cases. Conclusion. In conclusion, this study highlights significant PE wear of Physica ZUK UKR inserts, with higher wear rates compared to contemporary TKR inserts, particularly in males

Introduction. Recently, tibial insert design of cruciate-substituting (CS) polyethylene insert is employed. However, in vivo kinematics of using CS polyethylene insert is still unclear. In this study, it is hypothesized that CS polyethylene insert leads to stability of femolo-tibial joint as well as posterior-stabilized polyethylene insert, even if posterior cruciate ligament (PCL) is sacrificed after total knee arthroplasty (TKA). The purpose of this study is an investigation of in vivo kinematics of three different tibial insert designs using computer assisted navigation system intra-operatively in TKA. Materials and Methods. Sixty-four consecutive patients who had knees of osteoarthritis with varus deformity were investigated in this study. All TKAs (Triathlon, Stryker, New Jersey, USA) were performed using computer assisted navigation system. During surgery, three different designs of polyethylene tibial trial inserts (PS, CS, and cruciate-retaining (CR) polyethylene insert) were inserted respectively after implantation of femoral and tibial components. The kinematic parameters of the soft-tissue balance were obtained by interpreting kinematics curve, which display bicompartmental gaps throughout the range of motion (ROM) after implantation of each trial insert (Figure. 1). During record of kinematics, the surgeon gently lifted the experimental thigh three times, flexing the hip and knee. Deviation of these three values in each ROM was calculated in each tibial insert in each patient for descriptive analysis. Results. Regarding to values of compartmental gaps, there are no significance between three inserts in both medial and lateral compartments (Figure 2a, b). On medial compartmental gaps, the values of deviations were significantly higher in CR insert than both of PS and CS insert in ROM of over 45 degrees in extension (Fig 3a). In addition, concerning lateral compartmental gaps, the values of deviations were significantly higher in CS insert than both PS and CS insert in all ROM (Fig 3b). Furthermore, there was no significance between PS and CS insert in overall range of motion in both medial and lateral compartmental gaps (Fig 3a, b). Discussion. These results demonstrated that CS polyethylene insert has a stability of femoro-tibial joint nearly as well as PS polyethylene insert. While PS insert may leads to surface damage on open box and has necessity of cutting more bone of femur, some problems involving management of PCL are enumerated in CR inserts. The main design feature of Triathlon CS insert is single radius and rotary arc, in addition, the posterior lip is same as that of Triathlon CR, which can be the factor to avoid paradoxical anterior movement and to permit internal and external rotation between femoral and tibial component. Due to the design features and benefits, there is a high possibility that CS insert can lead same ROM as PS insert, although PS design can produce more ROM than the other type of insert type. Based on these backgrounds, it is suggested that CS insert may have an additional choice in TKA with some advantages especially in concerning of high activity patients like middle aged patients

Introduction. While advances in joint-replacement technology have made total ankle arthroplasty a viable treatment for end-stage arthritis, revision rates for ankle replacements are higher than in hip or knee replacements [1]. The questions asked in this study were (1) what retrieved ankle devices demonstrate about ankle arthroplasty failures, and (2) how do these failures compare to those seen in the hip and the knee?. Materials and Methods. An IRB-approved retrieval laboratory received retrieved polyethylene inserts and surgeon-supplied reason for revision from 70 total-ankles (7 designs, including five currently-marketed designs) from 2002 to the present. All retrievals were rated for clinical damage. Polyethylene inserts received six months or less after retrieval (n=45) were analyzed for oxidation using Fourier Transform Infrared (FTIR) spectroscopy, reported as maximum ketone oxidation index [2]. Insert sterilization method was verified using trans-vinylene index [3]. Oxidation measured in the 45 ankle inserts versus their time in vivo was compared to oxidation rates previously published for gamma-sterilized hip and knee polyethylene retrievals [6]. Statistical analysis was performed using IBM SPSS v.22. Results. The ankle devices were retrieved most commonly for loosening (n=22) followed by polyethylene fracture (n=9). These failure modes occurred after statistically different in vivo time (loosening: mean=4.4±3.6 years; polyethylene insert fracture: mean=9.5±4.1 years; p=0.002). Presence of clinical fatigue (cracking and/or delamination) was identified in 24 of the 70 retrieved inserts, and its presence correlated with in vivo time (Spearman's rho =0.449, p<0.001). Thirteen of these fatigued inserts were analyzed by FTIR. TVI analysis confirmed the sterilization method of the fatigued inserts: 12 gamma, 1 non-gamma sterilized. All 13 fatigued inserts had maximum ketone oxidation index (KOI) of 1.2 or higher. Presence of fatigue correlated with measured oxidation (Spearman's rho =0.685, p<0.001). Six of the 9 inserts that fractured in vivo were analyzed by FTIR. All were gamma-sterilized, and all had oxidation of 1.2 or higher. Oxidation rate determined for most of the 45 ankle inserts was at or above oxidation rates previously published for gamma-sterilized hip and knee polyethylene retrievals [6]. Discussion. This retrieval study concurs with the ankle arthroplasty literature that loosening is the most common reason for ankle revision [4]. Ankle inserts retrieved as a result of implant loosening had lower oxidation and no fatigue damage resulting from their shorter in vivo time. Fatigued and/or fractured inserts were in vivo for longer times, allowing more oxidation to occur. The effect of oxidation on polyethylene tensile strength and ductility has been reported for tibial inserts [5]. Oxidation above the critical value [5] has a dramatic effect on the ability of the polyethylene to resist fatigue damage and fracture, since the toughness of the polyethylene drops to near zero. All fatigued and fractured ankle inserts had oxidation that exceeded this critical oxidation. Most ankle inserts, whether gamma or non-gamma sterilized, oxidized at or above the oxidation rates previously published for gamma-sterilized hip and knee polyethylene retrievals [6]

Introduction. The interaction between the mobile components of total elbow replacements (TER) provides additional constraint to the elbow motion. Semi-constrained TER depend on a mechanical linkage to avoid dislocation and have greater constraint than unconstrained TER that rely primarily in soft tissue for joint stability. Greater constraint increases the load transfer to the implant interfaces and the stresses in the polyethylene components. Both of these phenomena are detrimental to the longevity of TER, as they may result in implant loosening and increased damage to the polyethylene components, respectively[1]. The objective of this work was to compare the constraint profile in varus-valgus and internal-external rotation and the polyethylene stresses under loads from a common daily activity between two semi-constrained TER, Coonrad/Morrey (Zimmer-Biomet) and Discovery® (DJO), and an unconstrained TER, TEMA (LimaCorporate). Methods. We developed finite element (FE) models of the three TER mechanisms. To reduce computational cost, we did not include the humeral and ulnar stems. Materials were linear-elastic for the metallic components (E. Ti6Al4V. =114.3 GPa, E. CoCr. =210 GPa, v=0.33) and linear elastic-plastic for the polyethylene components (E=618 MPa, v=0.46; S. Y. =22 MPa; S. U. =230.6 MPa; ε. U. =1.5 mm/mm). The models were meshed with linear tetrahedral elements of sizes 0.4–0.6 mm. We assumed a friction coefficient of 0.02 between metal and polyethylene. In all simulations, the ulnar component was fixed and the humeral component loaded. We computed the constraint profiles in full extension by simulating each mechanism from 8° varus to 8° valgus and from 8° internal to 8° external rotation. All other degrees-of-freedom except for flexion extension were unconstrained. Then, we identified the instant during feeding that generated the highest moments at the elbow[2], and we applied the joint forces and moments to each TER to evaluate the stresses in the polyethylene. To validate the FE results, we experimentally evaluated the constraint of the design with highest polyethylene stresses in pure internal-external rotation and compared the results against those from a FE model that reproduced the experimental setup (Fig.1-a). Results. For each design, the constraint profiles in varus-valgus (Fig.2-a) were similar to internal-external rotation (Fig.2-b). All designs showed a lax zone in which the mechanisms rotated freely and an engagement zone in which the mobile components contacted, resulting in load transfer. The laxity of the Coonrad/Morrey and the Discovery® was similar and lower than that of the TEMA. After engagement, the stiffness of the TEMA was less than that of the Discovery® and the Coonrad/Morrey. The TEMA showed the lowest polyethylene stresses of all three designs under demanding loads during feeding. Only Discovery® and Coonrad/Morrey had zones reaching permanent deformation (Fig.3). For the Coonrad/Morrey, with the highest polyethylene stresses, the experimental and computational constraint profiles were similar (Fig.1-b). Discussion. The TEMA unconstrained design transferred less moment than semi-constrained designs, reducing the burden on the implant interfaces. Moreover, the TEMA design had lower stresses in the polyethylene components due to the combination of less constraint and a lack of sharp edges on the articular surfaces. For any figures or tables, please contact the authors directly

Objectives. We identified an unusual pattern of backside deformation on polyethylene (PE) inserts of contemporary total knee replacements (TKRs). The PE backside's margins were inferiorly deformed in TKRs with NexGen central-locking trays. This backside deformation was significantly associated with tray debonding. Furthermore, recent studies have shown high rate of tray debonding in PS NexGen TKRs. Subsequently, a field safety notice was issued regarding the performance of this particular device combination and the Option tray has been withdrawn from use. Therefore, we hypothesised that the backside deformation of PS inserts may be greater than that of CR inserts. Design and Methods. At our national implant retrieval centre, we used peer-reviewed techniques to analyse changes in the bearing wear rate and backside surface deformation of NexGen PE inserts using coordinate measuring machines [N=84 (CR-43 and PS-41) TKRs with non-augmented-trays]. Multiple regression was used to determine which variable had the greatest influence on backside deformation. The amount of cement cover on trays was quantified as a %of the total surface using Image-J software. Results. The median (IQR) bearing wear rate of the PS PEs [14(8-22) mm. 3. /year] was not significantly different(p=0.154) to that of the CR PEs [18(8-27)mm. 3. /year]. The median (IQR) backside deformation of the PS inserts [294(239-361) µm] was significantly greater (p<0.001) than that of the CR inserts [212(158-258)µm]. Multiple regression modelling showed that duration in-vivo (p=0.037), central-clearance between insert and tray (p<0.001) and constraint (p=0.003) were significantly associated with PE backside-deformation. 38(93%) PS and 31(72%) of CR trays exhibited ≤10% of cement cover. Non-contacting profilometry and microscopy revealed marked pitting and abrasive changes to the superior surface of the tray. Conclusion. This explant study showed the PE backside deformation was significantly higher in PS than in CR inserts and this may be one explanation for the unsatisfactory clinical performance reported with this device combination

Wear of the tibial polyethylene liner of total knee arthroplasty (TKA) is complex and multifactorial. The issues involved include those of implant design and locking mechanism, surgical-technical variability, and patient weight and activity level. However, tibial polyethylene fabrication, including bar stock, amount of irradiation, quenching of free radicals, and sterilization may also be factors in the long-term survival of TKA. Highly crosslinked polyethylene is now widely used in total hip arthroplasty, but its value and use in TKA is a subject of great controversy. In making a decision to use these products, the surgeon should consider multiple sources of evidence: in-vitro wear testing; clinical cohort studies; randomised controlled trials; registry survival data; and retrieval analyses. The two questions to be asked are: is there a value or benefit in the use of these new polyethylenes, and what are the risks involved with the use of these products?. Laboratory testing, generally to 5 million cycles, has shown a significant decrease in tibial polyethylene wear of several products, with both cruciate-retaining and substituting designs, and under adverse conditions. Retrospective cohort studies and RCTs comparing conventional and highly crosslinked polyethylene have shown little difference between the two products at mean follow-up times of 5 years. One registry study showed no difference in the rate of revision at short-term follow-up, but the Australian Joint Replacement Registry in 2014 did report a decreased rate of revision for loosening and osteolysis in “young patients” with one particular tibial polyethylene. The risks of the use of highly crosslinked polyethylene include fracture (the tibial liner, PS post, and patella pegs), and particle size-reactivity. However, these risks appear to be quite low. Retrieval data shows lower damage scores with certain polyethylenes, and variable changes in the oxidation score. At present, the data does not support the widespread or routine use of highly crosslinked or antioxidant polyethylene in TKA. However, consideration should be given for use of certain products in young and active patients. Longer-term follow-up will ultimately determine the role of highly crosslinked polyethylene in TKA

Introduction. Wear phenomenon of ultra-high molecular weight polyethylene (UHMWPE) in hip and knee prostheses is one of the major restriction factors on the longevity of these implants. In retrieved hip prostheses with screw holes in the metal acetabular cup for fixation to the pelvis, the generation of cold flow into the screw holes is frequently observed on the backside of the UHMWPE acetabular cup liner. In most retrieved cases, the protruded areas of cold flow on the backside were located on the reverse side of the severely worn and deformed surface of the polyethylene liner. It would appear that the cold flow into screw holes contributes to increase of wear and damages of the polyethylene liner in hip prosthesis. Methods. In a previous study (Cho et al., 2016), we pointed out the generation of cold flow into the screw holes on the backside of the retrieved UHMWPE acetabular cup liner as shown in Figure 1. The primary purpose of this study was to investigate the influence of the cold flow into the screw holes on the wear of the polyethylene liner in hip prosthesis. In this study, computer simulations of the generation of cold flow were performed using the finite element method (FEM) in order to propose the design criteria about the cold flow of the hip prosthesis for improving the wear resistance of the polyethylene liner. We especially focused on the influence of polyethylene thickness and contact surface conformity on the generation of cold flow into the screw hole. Results. An example of the results of a series of the FEM simulations performed in this study is shown in Figure 2. This figure shows the distributions of the contact stress in the polyethylene liners. The graphs shown in Figure 3 are the summary of results of a series of the FEM simulations performed in this study. The graph in Figure 3(a) shows the changes in the maximum contact stress in the polyethylene liner with the thickness of polyethylene liner. The graph in Figure 3(b) shows the changes in the maximum contact stress in the polyethylene liner with the radial clearance between the femoral head and the polyethylene liner. Discussion and Conclusions. It was found that the magnitudes of cold flow and maximum contact stress in the polyethylene liner had a tendency to increase with decreasing the thickness of polyethylene liner. It was also found that the magnitude of cold flow and maximum contact stress in the polyethylene liner had a tendency to increase with increasing the radial clearance between the femoral head and the polyethylene liner. The results of this study suggest that polyethylene thickness and contact surface conformity have a significant influence on the generation of cold flow into the screw holes and wear of the polyethylene liner. For any figures or tables, please contact authors directly

With the introduction of highly crosslinked polyethylene (HXLPE) in total hip arthroplasty (THA), orthopaedic surgeons have moved towards using larger femoral heads at the cost of thinner liners to decrease the risk of instability. Several short and mid-term studies have shown minimal liner wear with the use HXLPE liners, but the safety of using thinner HXPLE liners to maximize femoral head size remains uncertain and concerns that this may lead to premature failure exist. Our objective was to analyze the outcomes for primary THA done with HXLPE liners in patients who have a 36-mm head or larger and a cup of 52-mm or smaller, with a minimum of 10-year follow-up. Additionally, linear and volumetric wear rates of the HXLPE were evaluated in those with a minimum of seven-year follow-up. We hypothesized that there would be minimal wear and good clinical outcome. Between 2000 and 2010, we retrospectively identified 55 patients that underwent a primary THA performed in a high-volume single tertiary referral center using HXLPE liners with 36-mm or larger heads in cups with an outer diameter of or 52-mm or smaller. Patient characteristics, implant details including liner thickness, death, complications, and all cause revisions were recorded. Patients that had a minimum radiographic follow-up of seven years were assessed radiographically for linear and volumetric wear. Wear was calculated using ROMAN, a validated open-source software by two independent researchers on anteroposterior X-rays of the pelvis. A total of 55 patients were identified and included, with a mean age of 74.8 (range 38.67 - 95.9) years and a mean BMI of 28.98 (range 18.87 - 63-68). Fifty-one (94.4%) of patients were female. Twenty-six (47.7%) patients died during the follow-up period. Three patients were revised, none for liner wear, fracture or dissociation. Twenty-two patients had a radiographic follow-up of minimum seven years (mean 9.9 years, min-max 7.5 –13.7) and were included in the long-term radiographic analysis. Liner thickness was 5.5 mm at 45 degrees in all cases but one, who had a liner thickness of 4.7mm, and all patients had a cobalt-chrome head. Cup sizes were 52mm (n=15, 68%) and 50mm (n=7, 32%). Mean linear liner wear was 0.0470 mm/year (range 0 - 0.2628 mm) and mean volumetric wear was 127.69 mm3/year (range 0 - 721.23 mm3/year). Using HXLPE liners with 36-mm heads or bigger in 52-mm cups or smaller is safe, with low rates of linear and volumetric wear in the mid to long-term follow-up. Patients did not require revision surgery for liner complications, including liner fracture, dissociation, or wear. Our results suggest that the advantages of using larger heads should outweigh the potential risks of using thin HXLPE liners

Alpha Lipoic Acid (L.A.) is an effective natural antioxidant discovered in the human body in 1951 from L.J. Reed and I.C. Gunslaus from liver. It is inside broccoli, spinach and red meats, especially liver and spleen. Actually it is largely used as antioxidant in antiaging products according to the low toxicity level of the product. The present study take into consideration the possibility to reduce oxidation of medical irradiated UHMWPE GUR 1050, mixing together polyethylene powder and Alpha Lipoic Acid powder. The study is composed of two parts. Part 1 Thermostability of alpha lipoic acid during polyethylene fusion Part 2 detection of oxygen level in artificially aged irradiated polyethylene. Solid pieces were made with Gur 1050 powder (Ticona Inc., Bayport, Tex, USA) and mixed with Alpha Lipoic Acid (Talamonti, Italy, Stock 1050919074) 0,1%-­‐0,3%-­‐0,5%-­‐1%-­‐2% and gamma ray irradiated with 30 kGy (Isomedix, Northborough, MA). An owen (80° Celsius) was used to produce an aging effect for 35 days in the doped and control samples (Conventional not doped polyethylene). This process simulate an aging effect of 10 years into the human body. Part 1 : THERMAL STABILITY : a Fourier Transfer Infra Red (FTIR) test was made in pieces molded in a cell at 150° and 200°Celsius and pressure of 200 MPa comparing to the UHMWPE powder mixed with alpha lipoic acid. The presence of Alpha Lipoic Acid in the polyethylene was found at any depth in the manufacts. Part 2 : OXIDATION OF THE SURFACE : After 5 weeks at 80° Celsius in a owen (ASTM standard F-­‐2003-­‐02)A FOURIER TRANSFER INFRA RED TEST (FTIR) was made in the superficial layer and deeper on the undersurface of doped 0,1% and conventional UHMWPE. The antioxidation limit is defined as the ratio of the area under 1740cm/−­‐1 carbonyl and 1370 cm/−­‐1 Methylene absorbance peaks. In conventional UHMWPE oxidation is detected on the surface and decreases in the deeper layers down to zero under 1500 Micron. In the doped UHMWPE, FTIR demonstrate a very low oxidation limit on the surface and at any depth, comparing to conventional UHMWPE. The examples show that Lipoic Acid is effective as antioxidant in irradiated UHMWPE and it is stable with respect to thermal treatment. For any figures or tables, please contact authors directly

Introduction. Ultra-high molecular weight polyethylene (UHMWPE) is the sole polymeric material currently used for weight- bearing surfaces in total joint replacement. However, the wear of UHMWPE in the human body after total joint replacement causes serious clinical and biomechanical reactions. Therefore, the wear phenomenon of UHMWPE is now recognized as one of the major factors restricting the longevity of artificial joints. In order to minimize the wear of UHMWPE and to improve the longevity of artificial joints, it is necessary to clarify the factors influencing the wear mechanism of UHMWPE. Materials and Methods. In a previous study (Cho et al., 2016), it was found that roundness (out-of-roundness) of the retrieved UHMWPE acetabular cup liner [Figure 1(a)] had a tendency to increase with increasing roundness of the retrieved metal femoral head [Figure 1(b)]. It appears that roundness of the femoral head contributes to increase of wear of the polyethylene liners. We focused on the roundness of femoral head as a factor influencing the wear of polyethylene liner in hip prosthesis. In this study, further roundness measurements for 5 retrieved metal femoral heads were performed by using a coordinate measuring machine. The elasto-plastic contact analyses between femoral head and polyethylene liner using the finite element method (FEM) were also performed in order to investigate the influence of femoral head roundness on the mechanical state and wear of polyethylene liner in hip prosthesis. Results. The range of roundness of the 5 retrieved metal femoral heads measured in this study was 14.50∼44.70 µm. Two examples of the results of FEM contact analyses are shown in Figure 2. Figure 2(a) is the results of the repeated contact analysis between femoral head and polyethylene liner under constant axial loading of 1000 N. Figure 2(b) is the results of the repeated contact analysis between femoral head and polyethylene liner under hip joint loading during normal gait. These figures show the distribution of the contact stress (von Mises equivalent stress) in the polyethylene liner. The graph in Figure 3 shows the changes in the maximum contact stress in the polyethylene liner with the flexion/extension angle of femoral head. Discussion and Conclusions. As the results of a series of the FEM contact analyses, it was found that repeated high contact stresses which exceed the yield stress of UHMWPE caused by roundness of the metal femoral head occurred in the polyethylene liner as shown in Figures 2 and 3. It was also found that the magnitude and amplitude of the repeated contact stresses had a tendency to increase with increasing roundness of the femoral head and axial loading applied to the femoral head. The results of this analytical study suggest that the roundness (out-of- roundness) of the femoral head is associated with accelerating and/or increasing wear of the UHMWPE acetabular cup liner in a hip prosthesis after total hip replacement. For any figures or tables, please contact authors directly

Introduction. Robotically-assisted unicondylar knee arthroplasty (UKA) is intended to improve the precision with which the components are implanted, but the impact of alignment using this technique on subsequent polyethylene surface damage has not been determined. Therefore, we examined retrieved ultra-high-molecular-weight polyethylene UKA tibial inserts from patients who had either robotic-assisted UKA or UKA performed using conventional manual techniques and compared differences in polyethylene damage with differences in implant component alignment between the two groups. We aimed to answer the following questions: (1) Does robotic guidance improve UKA component position compared to manually implanted UKA? (2) Is polyethylene damage or edge loading less severe in patients who had robotically aligned UKA components? (3) Is polyethylene damage or edge loading less severe in patients with properly aligned UKA components?. Methods. We collected 13 medial compartment, non-conforming, fixed bearing, polyethylene tibial inserts that had been implanted using a passive robotic-arm system and 21 similarly designed medial inserts that had been manually implanted using a conventional surgical technique. Pre-revision radiographs were used to determine the coronal and sagittal alignment of the tibial components. Retrieval analysis of the tibial articular surfaces included damage mapping and 3D laser scanning to determine the extent of polyethylene damage and whether damage was consistent with edge loading of the surface by the opposing femoral component. Results. Though the individual planar alignments did not differ between the two groups, overall 69% of the 13 robotically aligned components were well-positioned in both the coronal and sagittal planes, as opposed to only 18% of the manually aligned tibial components (Fig.1). Robotically aligned inserts had significantly less pitting, burnishing, and deformation than manually aligned inserts, and the maximum surface deviations (wear and deformation) were significantly smaller, though these differences could be explained by a longer length of implantation for the manually aligned inserts. Interestingly, no difference was found in the incidence of edge loading between the robotically aligned and manually aligned groups. When comparing polyethylene damage on the basis of alignment rather than surgical technique, neither the polyethylene damage nor surface deviation was different, aside from more burnishing and deformation in mal-positioned components and greater deviation in components mal-positioned in the sagittal plane. Conclusions. Static radiographic alignment measurements were not useful in predicting the wear patterns that the tibial inserts experienced while implanted, suggesting that other factors, such as the patient's functional kinematics, influence the mechanical burden placed on the polyethylene articular surfaces (Fig. 2)

Introduction. Ultra-high molecular weight polyethylene (UHMWPE) is the sole polymeric material currently used for weight- bearing surfaces in total joint replacement. However, the wear of UHMWPE and the polyethylene wear debris generated in the human body after total joint replacement cause serious clinical and biomechanical reactions. Therefore, the wear phenomenon of UHMWPE in total joint replacement is now recognized as one of the major factors restricting the longevity of these implants. In order to minimize the wear of UHMWPE and to improve the longevity of artificial joints, it is necessary to clarify the factors influencing the wear mechanism of UHMWPE. Materials and Methods. The wear and/or failure characteristics of 33 retrieved UHMWPE acetabular cup liners of hip prostheses were examined in this study. The retrieved liners had an average in vivo duration of 193.8 months (75 to 290 months). Several examples of the retrieved liners are shown in Figure 1. The elasto-plastic contact analyses between metal femoral neck and polyethylene liner and between metal femoral head and polyethylene liner using the finite element method (FEM) were also performed in order to investigate the factors influencing the wear and/or failure mechanism of the polyethylene liner in hip prosthesis. Results. In the examination of the retrieved polyethylene liners, the generation of component impingement was observed in 24 cases of the 33 retrieved liners (72.7%) as shown in Figures 1(a) and (b). In addition, the generation of cold flow into the screw holes in the metal acetabular cup was observed in 27 cases of the 33 retrieved liners (81.8%) as shown in Figures 1(c) and (d). Several examples of the results of the FEM contact analyses are shown in Figure 2. In the simulation of the component impingement, it was found that high contact stresses which exceed the yield stress of UHMWPE and considerable plastic strains occurred in the rim of the polyethylene liner as shown in Figures 2(a) and (b). In the simulation of the cold flow, it was found that the stress concentration near the edge of screw hole has significant influence on the states of contact stresses and plastic strains in the surface and undersurface (backside) of the polyethylene liner as shown in Figures 2(c) and (d). Discussion and Conclusions. In this study, we focused on the impingement between the metal femoral neck and the polyethylene liner and the cold flow into the screw holes on the backside of the polyethylene liner as the factors influencing the wear and/or failure of the UHMWPE acetabular cup liner in hip prosthesis. The results of these retrieval and analytical studies confirmed that the component impingement and the cold flow into the screw holes contribute to increase of wear and/or failure of the polyethylene liner. Therefore, it is necessary to improve resistance to the component impingement and the cold flow in order to decrease the wear and/or failure of the UHMWPE acetabular cup liner and to increase the longevity of hip prosthesis. For any figures or tables, please contact authors directly

Isolated liner and head exchange procedure has been an established treatment method for polyethylene wear and osteolysis when the acetabular component remains well-fixed. In this study, its mid-term results were evaluated retrospectively in 34 hips. Among the consecutive patients operated upon from September 1995, 2 patients (3 hips) were excluded because of inadequate follow-up and the results of remaining 34 hips of 34 patients were evaluated. They were 20 men and 14 women with a mean age of 49 years at the time of index surgery. Conventional polyethylene liner was used in 26 cases and highly cross-linked polyethylene liner was used in 8 cases. In 3 cases, liner was cemented in the metal shell because compatible liner could not be used. After a minimum follow-up of 5 years (range, 5∼20.2), re-revision surgery was necessary in 10 cases (29.4%); 8 for wear and osteolysis, 2 for acetabular loosening. In all re-revision cases, conventional polyethylene was used. There was no failure in the cases in which highly cross-linked polyethylene was used. There was no case complicated with dislocation. The results of this study suggest more promising results with the use of highly cross-linked polyethylene in isolated liner exchange

Introduction. The optimum UHMWPE orthopaedic implant bearing surface must balance wear, oxidation and fatigue resistance. Antioxidant polyethylene addresses free radicals, resulting from irradiation used in cross-linking, that could oxidize and potentially lead to fatigue damage under cycles of in vivo use. Assessing the effectiveness of antioxidant (AO) polyethylene compared to conventional gamma-sterilized or remelted highly cross-linked (HXL) polyethylene is necessary to set realistic expectations of the service lifetime of AO polyethylene in the knee. This study evaluates what short-term antioxidant UHMWPE retrievals can reveal about: (1) oxidation-resistance, and (2) fatigue-resistance of these new materials. Methods. An IRB-approved retrieval laboratory received 25 AO polyethylene tibial insert retrievals from three manufacturers with in vivo time of 0–3 years. These were compared with 20 conventional gamma-inert sterilized and 30 HXL (65-kGray, remelted) tibial inserts of the same in vivo duration range. The retrievals were. (1) analyzed for oxidation and trans-vinylene index (TVI) using an FTIR microscope, and (2) inserts of sufficient size and thickness were evaluated for mechanical properties by uniaxial tensile testing using an INSTRON load frame. Oxidation was reported as maximum oxidation measured in the scan from the articular surface to the backside of each bearing. TVI was reported as the average of all scans for each material. Average ultimate tensile strength (UTS), ultimate elongation (UE), and toughness were the reported mechanical properties for each material. Results. Maximum oxidation values differed significantly across material types (p=0.018, Figure 1). No antioxidant retrieval exhibited a subsurface oxidation peak, in contrast to conventional gamma-sterilized (55%) and highly cross-linked (37%) retrievals that exhibited subsurface oxidation peaks over the same in vivo time (Figure 2). Trans-vinylene index (TVI) correlated positively with nominal irradiation dose (p<0.001). Mechanical properties varied by material, with tensile toughness correlating negatively with increasing TVI (p<0.001, Figure 3). Discussion. AO polyethylene was developed to address the problem of free radicals in polyethylene resulting from irradiation used in cross-linking or sterilization. Each manufacturer used a different antioxidant or method of supplying the antioxidant. However, all of the antioxidant materials appeared to be effective at minimizing oxidation over the in vivo period of this study. The antioxidant materials prevented in vivo oxidation more effectively than both conventional gamma-sterilized and remelted HXL polyethylene, at least over the in vivo period represented. The toughness, or ability of the material to resist fatigue damage, decreased with increasing irradiation cross-linking dose (increasing TVI). The AO polyethylenes evaluated in this study had lower toughness than conventional gamma-sterilized polyethylene, but they avoided the loss of toughness due to remelting. Clinical relevance. Antioxidant polyethylene tibial retrievals showed superior oxidation resistance to conventional gamma-inert and remelted HXL inserts. Material toughness varied with the irradiation dose used to produce the material. Comparison of antioxidant retrieval tensile properties can be used as a guide for clinicians in choosing appropriate materials for the applications represented by their patients

Introduction. Selection of an optimum thickness of polyethylene insert in total knee arthroplasty (TKA) is important for the good stability and range of motion (ROM). The purpose of this study is to investigate the amount of change of ROM as the thickness of trial insert increase. Material and Method. The study included 86 patients with 115 knees undergoing TKA from October 2012 to February 2014. There were 17 men and 69 women with an average age of 75±8 (58–92) years. The implants posterior stabilized knee (Scorpio NRG, Stryker) was used and all prostheses were fixed with cement. The ROM was measured by the goniometer under the general anesthesia at the time of operation in increments of 1°. Preoperative flexion angle was measured by passively flexing the patient's hip 90 degrees and allowing the weight of the leg to flex the knee joint (Lee et al 1998). Extension angle was measured by holding the heel and raising the leg by another examiner. During TKA, flexion and extension angle was measured in a similar manner when each insert trial (8, 10, 12, and 15mm) was inserted. After the wound closure and removing the draping, ROM was measured again. Statistical analysis of range of motion was performed using a paired t-test to determine significance. Results. Preoperative extension angle was-11.8±7.5°and flexion angle was 125.4±14.9 °. postoperative extension angle after removing drapes was −5.0±3.4°and flexion angle was126.4±8.8°. Although extension angle was improved statistically (p<0.001), flexion angle was not improved. Intraoperative extension and flexion angle that were measured with the same thick insert trial as the polyethylene insert finally selected was −3.7±3.0°and 120.8±9.8°respectively. The thickness of polyethylene insert finally set was 8mm (28knees), 10mm (58knee), 12mm (24 knee), and 15mm (5knee). The amount of deficit in extension ROM by changing the trial inserts those were measured intraoperatively were 2.5±2.2° (n=112, 8 to 10mm, p<0.01), 3.2±2.8° (n=80, 10 to 12mm, p< 0.01), and 4.7±2.5° (n=15, 12 to 15mm, p<0.01). Flexion angle was 0.6±4.3° (8 to 10mm, n.s), 1.5±4.0° (10 to 12mm, p=0.002), 2.6±4.0° (12 to 15mm, p=0.025). Discussion. Although it is important to select a sufficient thick polyethylene insert to prevent postoperative instability, excessive thick polyethylene can decrease ROM especially extension. In many type of prosthesis, thickness of polyethylene insert differs every 2 mm is prepared. In the current study, if the thickness of polyethylene is increased 2mm (8 to10mm and 10 to 12mm) or 3mm (12 to15mm), extension and flexion angle was decreased 2.5–4.7°and 0.6–2.6°respectively

Introduction. Despite the positive outcomes in shoulder joint replacements in the last two decades, polyethylene wear debris in metal-on-polyethylene artificial shoulder joints is well-known as a limitation in the long-term survival of shoulder arthroplasties systems. Consequently, there is an interest in the use of novel materials as an alternative to hard bearing surfaces such as pyrolytic carbon layer (PyroCarbon). Materials and Methods. In the present study, the unique Newcastle Shoulder Wear Simulator was used (Smith et al., 2015; Smith et al., 2016) to evaluate the wear behavior of four commercially available PyroCarbon humeral heads 43 mm diameter, articulating against conventional ultra-high molecular weight polyethylene (UHMWPE) glenoid inserts with a radius of curvature of 17.5 mm to form an anatomic total shoulder arthroplasty. A physiological combined cycled “Repeat-motion-load” (RML) (Ramirez-Martinez et al., 2019) obtained from the typical activities of daily life of patients with shoulder implants was applied as a simulator input. A fifth sample of the same size and design was used as a soak control and subjected to dynamic loading without motion during the wear test. The mean volumetric wear rate of PyroCarbon-on-polyethylene was evaluated over 5 million cycles gravimetrically and calculated on the basis of linear regression, as well as the change in surface roughness (S. a. ) of the components using a non-contacting white light profilometer throughout the test. Results. The gravimetric analysis showed a mean volumetric wear rate and standard deviation of 19.3±9.5 mm. 3. /million cycles for the UHMWPE glenoid inserts, whereas PyroCarbon humeral head counterparts did not exhibit a loss in mass throughout the test. The roughness values of the UHMWPE glenoid inserts decreased (P < .001), changing from 296±28 nm to 32±8 nm at the end of the test. In contrast, the PyroCarbon humeral heads did not show a significant change (P = .855) over the 5 million cycles; remained in the same range (21±2 nm to 20±10 nm) with no evidence of wear damage on the surface. Conclusions. This is the first in-vitro shoulder simulator study of a PyroCarbon on UHMWPE articulation. Wear rates were similar to that found to well-proven metal on UHMWPE shoulder arthroplasties. While it was interesting to see that the PyroCarbon did not roughen over the test duration, the lack of an appreciable reduction in wear of the UHMWPE component when articulated with an expensive and complex to manufacture PyroCarbon component likely means there is little clinical cost-benefit in the use of a PyroCarbon on UHMWPE shoulder implant. Declaration of competing interest. Prof. Ian A. Trail received some royalties and research support from Wright Medical Group N.V. None of the other authors, their immediate families, and any research foundation with which they are affiliated did not receive any financial payments or other benefits from any commercial entity related to the subject of this article. For any figures or tables, please contact authors directly