Femoral head roughening is a clinically observed phenomenon that is suspected to cause increased wear of acetabular inserts. Two approaches have been taken to reduce hip bearing wear. Improved femoral head materials may decrease the impact of roughening and reduce the effect of abrasion. Additionally, improved polyethylene materials may be utilized to reduce wear against smooth or roughened femoral heads. This study looks at these two approaches in the form of a toughened alumina femoral head (Biolox Delta) and a sequentially crosslinked and annealed polyethylene (X3). A wear study was performed with new and artificially scratched ceramic femoral heads (28mm Biolox Delta) as compared to new and artificially scratched Cobalt Chromium femoral heads. These femoral heads were articulated against both conventional (N2\Vac) and highly crosslinked (X3) polyethylene acetabular cups. Artificial scratching utilized a Rockwell C indentor loaded at 30N to scratch a multidirectional scratch pattern on the articulating surface of the femoral head to simulate in vivo roughening.

Delta femoral heads exhibited superior resistance to scratching. Peak to valley roughness for CoCr heads was 7.1um while Delta heads only roughened to 0.4um. Head material under standard conditions (no scratch) had no effect on PE wear (p=0.31 and p=0.53). Under abrasive conditions, the Delta femoral head exhibited a clear advantage over CoCr heads (65–97% reduction in wear rate; p< 0.007). X3 polyethylene also showed a clear advantage over conventional PE against either CoCr or Delta heads and under both conditions (all p < 0.012).

This study clearly demonstrates that X3 polyethylene has a clear wear advantage over conventional polyethylene despite head material or abrasive conditions. Secondary to the polyethylene choice, the use of a ceramic femoral head leads to superior performance under abrasive conditions.