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Bone & Joint Open
Vol. 2, Issue 8 | Pages 599 - 610
1 Aug 2021
Hothi H Bergiers S Henckel J Iliadis AD Goodier WD Wright J Skinner J Calder P Hart AJ

Aims

The aim of this study was to present the first retrieval analysis findings of PRECICE STRYDE intermedullary nails removed from patients, providing useful information in the post-market surveillance of these recently introduced devices.

Methods

We collected ten nails removed from six patients, together with patient clinical data and plain radiograph imaging. We performed macro- and microscopic analysis of all surfaces and graded the presence of corrosion using validated semiquantitative scoring methods. We determined the elemental composition of surface debris using energy dispersive x-ray spectroscopy (EDS) and used metrology analysis to characterize the surface adjacent to the extendable junctions.


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_5 | Pages 85 - 85
1 Apr 2019
Dall'Ava L Hothi H Henckel J Cerquiglini A Laura AD Shearing P Hart A
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Introduction

The use of Additive Manufacturing (AM) to 3D print titanium implants is becoming widespread in orthopaedics, particularly in producing cementless porous acetabular components that are either custom-made or off-the-shelf; the primary design rationale for this is enhanced bony fixation by matching the porosity of bone. Analysis of these retrieved components can help us understand their performance; in this study we introduce a non-destructive method of the retrieval analysis of 3D printed implants.

Material and methods

We examined 11 retrieved 3D printed acetabular cups divided into two groups: “custom-made” (n = 4) and “off-the-shelf” (n = 7). A macroscopic visual analysis was initially performed to measure the area of tissue ongrowth. High resolution imaging of each component was captured using a micro-CT scanner and 3D reconstructed models were used to assess clinically relevant morphometric features of the porous structure: porosity, porous structure thickness, pore size and strut thickness. Optical microscopy was also used as a comparison with microCT results. Surface morphology and elemental composition of the implants were investigated with a Scanning Electron Microscope (SEM) coupled with an Energy Dispersive X-ray Spectroscope (EDS). Statistical analysis was performed to evaluate possible differences between the two groups.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_20 | Pages 53 - 53
1 Dec 2017
Henckel J Durand-Hill M Noory S Skinner J Hart A
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Additive manufacturing has enabled a radical change in how surgeons reconstruct massive acetabular defects in revision hip surgery. We report on the early clinical and radiological results from our methods for surgical planning, design, and implantation of 3D printed trabecular titanium implants in a cohort of patients with large unclassifiable pelvic defects.

We set up a prospective investigation involving 7 consecutive patients. Inclusion criteria was the following: 1) A history of previous total hip replacement; and 2) Current imaging showing at least a Paprosky 3B defect. Planned acetabular inclination and version was 40° and 20° respectively. Post operatively all patients had a CT scan which was analysed with software to determine component position and compared to planned. Outpatient review was done at 2 weeks (For wound), 6 weeks (for weight bearing and fixation) and 52 weeks (for fixation and infection) post-operative.

The median age at surgery was: 65 years (40–78). The median bone defect volume was 140cm3. Median surgery length was 5.2 hours (3–6.25). Median blood loss was 1300mL (450– 2000). Radiologically, components were stable and no screw breakages were identified. Achieved inclination was 41.0° (29.0–55.6) and achieved version was 15.8° (3.8–43.6). Median Oxford Hip score improved from 9 (2–44) to 25 (18–32).

We have demonstrated a new series of pre, intra and post-operative methods for reconstruction of unclassifiable acetabular bony defects. Initial clinical and radiological results are excellent considering the severity of the bony defects. We recommend the use of our or similar methods when trying to reconstruct these defects.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_4 | Pages 12 - 12
1 Feb 2017
Hart A Henckel J
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Background

Surgeons are waiting for a hassle free, time saving, precise and accurate guide for hip arthroplasty. Industry are waiting for instruments to reduce manufacturing costs associated with washing, assembling, sterilization and transportation. Patient specific / custom made surgical guides may deliver these goals but current systems have had limited assessments.

We comprehensively assessed a new guiding system for the acetabular component of hip replacement, “Bullseye”.

Methods

Planning. We used either Computer Tomography (CT) (n=22) or Magnetic Resonance (MR) (n=6) imaging to plan the position of acetabular components into 28 acetabulums of cadavers (n=12) and dry bone models (n=16). 10 of the dry bone models had complex deformities (crowe 4 hip dysplasia or Paprosky 3A defects).

Surgical positioning. Patient specific “Bullseye” guides were manufactured using 3D printing and standard instruments were used to ream the acetabulum, guided by Bullseye, and position cup components.

Post surgery. The pelvises underwent CT scanning after implantation of acetabular cups. 3D software measured the “radiographic” (as opposed to operative or anatomic) cup inclination and version angles using the anterior pelvic plane as a reference. Achieved position was compared to the plan.

Statistics. We used Bland Altman plots to quantify the strength of the agreement between the planned and achieved cup orientations in terms of fixed bias, correlation coefficient and 2 standard deviation limits of agreement.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_8 | Pages 36 - 36
1 May 2016
Henckel J Rodriguez-y-Baena F Jakopec M Harris S Barrett A Gomes M Alsop H Davies B Cobb J
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Introduction

We report 10-year clinical outcomes of a prospective randomised controlled study on uni-compartmental knee arthroplasty using an active constraint robot.

Measuring the clinical impact of CAOS systems has generally been based around surrogate radiological measures with currently few long-term functional follow-up studies reported. We present 10 year clinical follow up results of robotic vs conventional surgery in UKA.

Material and methods

The initial study took place in 2004 and included 28 patients, 13 in the robotic arm and 15 in the conventional arm. All patients underwent medial compartment UKA using the ‘OXFORD’ mobile bearing knee system. Clinical outcome at 10 years was scored using the WOMAC scoring system.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_1 | Pages 142 - 142
1 Jan 2013
Matthies A Suarez A Karbach L Isamailly S Henckel J Skinner J Noble P Hart A
Full Access

Introduction

Edge loading is a common wear mechanism in Metal-on-Metal (MOM) hip resurfacing and is associated with higher wear rates and the incidence of pseudotumour. The purpose of this study was to develop a method to investigate the contributions of patient, surgical and implant design variables on the risk of edge loading.

Method

We created a mathematical model to calculate the distance from the head-cup contact patch to the rim of the cup and used this to investigate the effect of component position, specific design features and patient activity on the risk of edge loading. We then used this method to calculate the contact patch to rim distance (CPRD) for 160 patients having undergone revision of their MOM hip resurfacing in order to identify any possible associations.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXV | Pages 88 - 88
1 Jun 2012
Hart A Satchithananda K Henckel J Cobb J Sabah S Skinner J Mitchell A
Full Access

Introduction

Metal Artefact Reduction Sequence (MARS) MRI is being increasingly used to detect soft tissue inflammatory reactions surrounding metal-on-metal hip replacements. The UK MHRA safety alert announced in April 2010 recommended cross-sectional imaging such as MRI for all patients with painful MOM hips. The terms used to describe the findings include bursae, cystic lesions and solid masses. A recently used term, pseudotumour, incorporates all of these lesions. We aimed to correlate the pattern of abnormalities on MRI with clinical symptoms.

Method

Following our experience with over 160 MARS MRI scans of patients with MOM hips we recognized patterns of lesions according to their: wall thickness, T1/T2 signal, shape, and location. We categorised the 79 lesions from 159 MARS MRI scans of into our novel classification scheme of 1, 2a, 2b and 3. There were two groups of patients: well functioning and painful.


The Journal of Bone & Joint Surgery British Volume
Vol. 88-B, Issue 11 | Pages 1513 - 1518
1 Nov 2006
Henckel J Richards R Lozhkin K Harris S Baena FMRY Barrett ARW Cobb JP

Surgeons need to be able to measure angles and distances in three dimensions in the planning and assessment of knee replacement. Computed tomography (CT) offers the accuracy needed but involves greater radiation exposure to patients than traditional long-leg standing radiographs, which give very little information outside the plane of the image.

There is considerable variation in CT radiation doses between research centres, scanning protocols and individual scanners, and ethics committees are rightly demanding more consistency in this area.

By refining the CT scanning protocol we have reduced the effective radiation dose received by the patient down to the equivalent of one long-leg standing radiograph. Because of this, it will be more acceptable to obtain the three-dimensional data set produced by CT scanning. Surgeons will be able to document the impact of implant position on outcome with greater precision.