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Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_1 | Pages 7 - 7
1 Feb 2021
Glenday J Gonzalez FQ Wright T Lipman J Sculco P Vigdorchik J
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Introduction

Varus alignment in total knee replacement (TKR) results in a larger portion of the joint load carried by the medial compartment.[1] Increased burden on the medial compartment could negatively impact the implant fixation, especially for cementless TKR that requires bone ingrowth. Our aim was to quantify the effect varus alignment on the bone-implant interaction of cementless tibial baseplates. To this end, we evaluated the bone-implant micromotion and the amount of bone at risk of failure.[2,3]

Methods

Finite element models (Fig.1) were developed from pre-operative CT scans of the tibiae of 11 female patients with osteoarthritis (age: 58–77 years). We sought to compare two loading conditions from Smith et al.;[1] these corresponded to a mechanically aligned knee and a knee with 4° of varus. Consequently, we virtually implanted each model with a two-peg cementless baseplate following two tibial alignment strategies: mechanical alignment (i.e., perpendicular to the tibial mechanical axis) and 2° tibial varus alignment (the femoral resection accounts for additional 2° varus). The baseplate was modeled as solid titanium (E=114.3 GPa; v=0.33). The pegs and a 1.2 mm layer on the bone-contact surface were modeled as 3D-printed porous titanium (E=1.1 GPa; v=0.3). Bone material properties were non-homogeneous, determined from the CT scans using relationships specific to the proximal tibia.[2,4] The bone-implant interface was modelled as frictional with friction coefficients for solid and porous titanium of 0.6 and 1.1, respectively. The tibia was fixed 77 mm distal to the resection. For mechanical alignment, instrumented TKR loads previously measured in vivo[5] were applied to the top of the baseplate throughout level gait in 2% intervals (Fig.1a). For varus alignment, the varus/valgus moment was modified to match the ratio of medial-lateral force distribution from Smith et al.[1] (Fig.1b).


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 17 - 17
1 Feb 2020
Fattori A Negro ND Gunsallus K Lipman J Hotchkiss R Figgie M Wright T Pressacco M
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Introduction

Total Elbow Arthroplasty (TEA) is recognized as an effective treatment solution for patients with rheumatoid arthritis or for traumatic conditions. Current total elbow devices can be divided into linked or unlinked design. The first design usually presents a linking element (i.e. an axle) to link together the ulnar and humeral components to stabilize the joint; the second one does not present any linkage and the stability is provided by both intrinsic design constraints and the soft tissues. Convertible modular solutions allow for an intraoperative decision to link or unlink the prosthesis; the modular connections introduce however additional risks in terms of both mechanical strength and potential fatigue and fretting phenomena that may arise not only due to low demand activities loads, but also high demand (HD) ones that could be even more detrimental. The aim of this study was to assess the strength of the modular connection between the axle and the ulnar component in a novel convertible elbow prosthesis design under simulated HD and activities of daily living (ADLs) loading.

Methods

A novel convertible total elbow prosthesis (LimaCorporate, IT) comprising both ulnar and humeral components that can be linked together by means of an axle, was used. Both typical ADLs and HD torques to be applied to the axle were determined based on finite element analysis (FEA); the boundary load conditions for the FEA were determined based on kinematics analysis on real patients in previous studies. The FEA resultant moment acting on the axle junction during typical ADLs (i.e. feeding with 7.2lbs weight in hand) was 3.2Nm while for HD loads (i.e. sit to stand) was 5.7 Nm. In the experimental setup, 5 axle specimens coupled with 5 ulnar bodies through a tapered connection (5 Nm assembly torque) were fixed to a torque actuator (MTS Bionix) and submerged in a saline solution (9g/l). A moment of 3.2 Nm was applied to the axle for 5M cycles through a fixture to test it under ADLs loading. After 5M cycles, the axles were analyzed with regards to fretting behavior and then re-assembled to test them against HD loading by applying 5.7 Nm for 200K cycles (corresponding to 20 years function).


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_1 | Pages 120 - 120
1 Feb 2020
Gonzalez FQ Fattori A Lipman J Negro ND Brial C Figgie M Hotchkiss R Pressacco M Wright T
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Introduction

The interaction between the mobile components of total elbow replacements (TER) provides additional constraint to the elbow motion. Semi-constrained TER depend on a mechanical linkage to avoid dislocation and have greater constraint than unconstrained TER that rely primarily in soft tissue for joint stability. Greater constraint increases the load transfer to the implant interfaces and the stresses in the polyethylene components. Both of these phenomena are detrimental to the longevity of TER, as they may result in implant loosening and increased damage to the polyethylene components, respectively[1]. The objective of this work was to compare the constraint profile in varus-valgus and internal-external rotation and the polyethylene stresses under loads from a common daily activity between two semi-constrained TER, Coonrad/Morrey (Zimmer-Biomet) and Discovery® (DJO), and an unconstrained TER, TEMA (LimaCorporate).

Methods

We developed finite element (FE) models of the three TER mechanisms. To reduce computational cost, we did not include the humeral and ulnar stems. Materials were linear-elastic for the metallic components (ETi6Al4V=114.3 GPa, ECoCr=210 GPa, v=0.33) and linear elastic-plastic for the polyethylene components (E=618 MPa, v=0.46; SY=22 MPa; SU=230.6 MPa; εU=1.5 mm/mm). The models were meshed with linear tetrahedral elements of sizes 0.4–0.6 mm. We assumed a friction coefficient of 0.02 between metal and polyethylene. In all simulations, the ulnar component was fixed and the humeral component loaded. We computed the constraint profiles in full extension by simulating each mechanism from 8° varus to 8° valgus and from 8° internal to 8° external rotation. All other degrees-of-freedom except for flexion extension were unconstrained. Then, we identified the instant during feeding that generated the highest moments at the elbow[2], and we applied the joint forces and moments to each TER to evaluate the stresses in the polyethylene. To validate the FE results, we experimentally evaluated the constraint of the design with highest polyethylene stresses in pure internal-external rotation and compared the results against those from a FE model that reproduced the experimental setup (Fig.1-a).


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_6 | Pages 28 - 28
1 Mar 2017
Sun H Choi D Lipman J Wright T
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Background

Patellofemoral complications have dwindled with contemporary total knee designs that market anatomic trochlear grooves that intend to preserve normal patella kinematics. While most reports of patellofemoral complications address patella and its replacement approach, they do not focus on shape of trochlear grooves in different prostheses [1]. The purpose of this study was to characterize 3D geometry of trochlear grooves of contemporary total knee designs (NexGen, Genesis II, Logic, and Attune) defined in terms of sulcus angle and medial-lateral offset with respect to midline of femoral component in coronal view and to compare to those of native femurs derived from 20 osteoarthritic patient CT scans.

Materials and Methods

Using 3D models of each implant and native femur, sulcus location and orientation were obtained by fitting a spline to connect sulcus points marked at 90°, 105°, 130°, and 145° of femoral flexion (Fig A). Implant reference plane orientations were established using inner facets of distal and posterior flanges. Reference planes of native femurs were defined using protocols developed by Eckhoff et al. [2] where coronal plane was defined using femoral posterior condyles and greater trochanter. In the coronal plane, a best fit line was used to measure sulcus angle and medial-lateral offset with respect to midline at the base of trochlear groove (Fig B).


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_4 | Pages 126 - 126
1 Feb 2017
Lo D Lipman J Hotchkiss R Wright T
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Introduction

The first carpometacarpal (CMC) joint is the second most common joint of the hand affected by degenerative osteoarthritis (OA)1. Laxity of ligamentous stabilizers that attach the first metacarpal bone (MC1) and the trapezium bone (TZ), notably the volar anterior oblique ligament (AOL), has been associated with cartilage wear, joint space narrowing, osteophyte formation, and dorsal-radial CMC subluxation2. In addition, the proximal-volar end of the MC1 has a bony prominence known as the palmar lip (PL) that adds conformity to this double-saddle joint, and is thought to be a supplemental dorsal stabilizer. Currently, no study has looked at the changes to the 3D shape and relative positions of these structures with OA.

Methods

CT scans of patients with clinically diagnosed CMC OA (n=11, mean age 73 [60–97], 8 females) and CT scans of ‘normal’ patients with no documented history of CMC OA (n=11, mean age 37 [20–51], 6 females) were obtained with the hand in a prone position. 3D reconstructions of the MC1 and TZ bones were created, and each assigned a coordinate system3. The long axis of the MC1 and the proximal-distal axis of the TZ were established, and the location where they intersected the CMC articular surface was defined as their articular center points, X and O, respectively (Figure 1).

Using the TZ as a fixed reference, we calculated the relative position of X in the dorsal-ventral and radial-ulnar directions. A two sample t-test was performed to compare the normal and OA groups. In addition, the distal position of the PL relative to X was recorded.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 70 - 70
1 Feb 2017
Choi D Hunt M Lo D Lipman J Wright T
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Osteoarthritic (OA) changes to the bone morphology of the proximal tibia may exhibit load transfer patterns during total knee arthroplasty not predicted in models based on normal tibias. Prior work highlighted increased bone density in transverse sections of OA knees in the proximal-most 10mm tibial cancellous bone. Little is known about coronal plane differences, which could help inform load transfer from the tibial plateau to the tibial metaphysis. Therefore, we compared the cancellous bone density in OA and cadaveric (non-OA) subjects along a common coronal plane.

This study included nine OA patients (five women, average age 59.1 ± 9.4 years) and 18 cadaver subjects (four women, average age 39.5 ± 14.4 years). Patients (eight with medial OA and one with lateral OA) received pre-operative CT scans as standard-of-care for a unicompartmental knee replacement. Cadavers were scanned at our institution and had no history of OA which was confirmed by gross inspection during dissection.

3D reconstructions of each proximal tibia were made and an ellipse was drawn on the medial and lateral plateau using a previously published method. A coronal section (Figure 1) to standardize the cohort was created using the medial ellipse center, lateral ellipse center, and the tibial shaft center 71.5mm from the tibial spine. On this section, profile lines were drawn from the medial and lateral ellipse centers, with data collected from the first subchondral bone pixel to a length of 20mm. The Hounsfield Units (HU) along each profile line was recorded for each tibia; a representative graphical distribution is shown in Figure 2. The Area Under the Curve (AUC) was calculated for the medial and lateral sides, which loosely described the stiffness profile through the region of interest. To determine differences between the medial and lateral subchondral bone density, the ratio AUC[medial] / AUC[lateral] was compared between the OA and cadaver cohorts using a two-sample t-test. Data from the sole lateral OA patient was mirror-imaged to be included in the OA cohort.

The majority of the OA patients appeared to have higher subchondral bone density on the affected side. Figure 3 compares the medial and laterals sides of each group using the AUC ratio method described above. For the cadaver group the AUC was 1.2 +/− 0.22, with a median of 1.1 [0.9 1.6], smaller than the mean AUC for the OA group, which was 1.4 +/− 0.39, with a median of 1.6 [0.93 2.1]. The p-value was 0.06.

The increased density observed in OA patients is consistent with asymmetric loading towards the affected plateau, resulting in localized remodeling of cancellous bone from the epiphysis to metaphysis. From the coronal plane, bone was often observed in OA patients bridging the medial plateau to the metaphyseal cortex. Although the cadaver subjects were normal from history and gross inspection, some subjects exhibited early bone density changes consistent with OA. Future work looks to review more OA scans, extend the work to the distal femur, and convert the HU values to bone elastic moduli for use in finite element modelling.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 69 - 69
1 May 2016
Carli A Lipman J Haas S
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Introduction

Positioning of a femoral sizing guide has been cited as being a critical intraoperative step during measured-resection based TKA as it determines femoral component rotation. Consequently, modern femoral sizing guides permit surgeons to ‘dial in’ external rotation when placing the guide. Although this feature facilitates guide placement, its effect on posterior femoral condylar resection and flexion gap stability is unknown. This study examines the effect of rotation on posterior femoral condylar resection among different posterior-referencing TKA designs.

Methods

Left-sided posterior-referencing femoral sizing guides and cutting blocks from nine posterior-referencing femoral sizing guides belonging to six TKA manufacturers were collected. Each guide underwent high-resolution photography at a setting of zero, three and greater than three degrees of external rotation. The axis of rotation for each guide was then identified and its location from the posterior condylar axis was recorded (figure). Cutting blocks from each system were then photographed and the amount of posterior condylar resection from the medial and lateral condyles was calculated for each setting of external rotation (figure). The posterior resection was then compared to the standard distal resections for each system.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 71 - 71
1 May 2016
Carroll K Barlow B Esposito C Lipman J Padgett D Mayman D Jerabek S
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Introduction

The longevity of total hip arthroplasty (THA) is dependent on acetabular component position. We measured the reliability and accuracy of a CT-based navigation system to achieve the intended acetabular component position and orientation using three dimensional imaging. The purpose of the current study was to determine if the CT-guided robotic navigation system could accurately achieve the desired acetabular component position (center of rotation (COR)) and orientation (inclination and anteversion). The postoperative orientation and location of the components was determined in 20 patients undergoing THA using CT images, the gold standard for acetabular component orientation.

Methods

Twenty primary unilateral THA patients were enrolled in this IRB-approved, prospective cohort study to assess the accuracy of the robotic navigation system. Pre- and post-operative CT exams were obtained and aligned 3D segmented models were used to measure the difference in center of rotation and orientation (anteversion and inclination). Patients with pre-existing implants, posttraumatic arthritis, contralateral hip arthroplasty, septic arthritis, or previous hip fracture were excluded. All patients underwent unilateral THA using robotic arm CT-guided navigation (RIO Makoplasty; MAKO Surgical Corp).


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_10 | Pages 135 - 135
1 May 2016
Kia M Imhauser C Warth L Lipman J Westrich G Cross M Mayman D Pearle A Wright T
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Introduction

Medial unicompartmental knee arthroplasty (UKA) restores mechanical alignment and reduces lateral subluxation of the tibia. However, medial compartment translation remains abnormal compared to the native knee in mid-flexion Intra-operative adjustment of implant thickness can modulate ligament tension and may improve knee kinematics. However, the relationship between insert thickness, ligament loads, and knee kinematics is not well understood. Therefore, we used a computational model to assess the sensitivity of knee kinematics, and cruciate and collateral ligament forces to tibial component thickness with fixed bearing medial UKA.

Methods

A computational model of the knee with subject-specific bone geometries, articular cartilage, and menisci was developed using multibody dynamics software (Fig 1a). The ligaments were represented with multiple non-linear, tension-only force elements, and incorporated mean structural properties. The 3D geometries of the femoral and tibial components of the Stryker Triathlon fixed-bearing UKA were captured using a laser scanner. An arthroplasty surgeon aligned the femoral and tibial components to the articular surfaces within the model (Fig 1b). The intact and UKA models were passively flexed from 0 to 90° under a 10 N compressive load. The tibial polyethylene insert was modeled by the orthopaedic surgeon to create a “balanced” knee. The modeled polyethylene insert thickness was then increased by 2 mm and decreased 2mm (in increments of 1mm) to simulate over- and under-stuffing, respectively. Outcomes were anterior-posterior (AP) translation of the femur on the tibia in the medial compartment, and forces seen by the ACL and MCL during mid-flexion (from 30 to 60° flexion). The mean differences between the intact knee model and all other experimental conditions for each outcome were calculated across mid-flexion.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_9 | Pages 40 - 40
1 May 2016
Meftah M Lipman J Ranawat A Ranawat C
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Introduction

Accurate and reproducible cup positioning is one the most important technical factors that affects outcomes of total hip arthroplasty (THA). Although Lewinnek's safe zone is the most accepted range for anteversion and abduction angles socket orientation, the effect of fixed lumbosacral spine on pelvic tilt and obliquity is not yet established.

Questions:

What is the change in anteversion and abduction angle from standing to sitting in a consecutive cohort of patients undergoing THA?

What is the effect of fixed and flexible spinal deformities on acetabular cup orientation after THA?

Material and Methods

Between July 2011 and October 2011, 68 consecutive unilateral THAs were implanted in 68 patients with a mean age of 71 ± 6 years old. Radiographic evaluation included standing anteroposterior (AP) and lateral pelvic radiographs, and sitting lateral pelvic radiograph, measuring lumbosacral angle (LSA), sacral angle (SA), and sagittal pelvic tilt angle (SPTA). Computer generated 3D pelvis models were used to analyze the correlation between different pelvic tilts and acetabular cup orientation in abduction and anteversion.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 129 - 129
1 May 2016
Carroll K Esposito C Miller T Lipman J Padgett D Jerabek S Mayman D
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Introduction

Implant position plays a major role in the mechanical stability of a total hip replacement. The standard modality for assessing hip component position postoperatively is a 2D anteroposterior radiograph, due to low radiation dose and low cost. Recently, the EOS® X-Ray Imaging Acquisition System has been developed as a new low-dose radiation system for measuring hip component position. EOS imaging can calculate 3D patient information from simultaneous frontal and lateral 2D radiographs of a standing patient without stitching or vertical distortion, and has been shown to be more reliable than conventional radiographs for measuring hip angles[1]. The purpose of this prospective study was to compare EOS imaging to computer tomography (CT) scans, which are the gold standard, to assess the reproducibility of hip angles.

Materials and Methods

Twenty patients undergoing unilateral THA consented to this IRB-approved analysis of post-operative THA cup alignment. Standing EOS imaging and supine CT scans were taken of the same patients 6 weeks post-operatively. Postoperative cup alignment and femoral anteversion were measured from EOS radiographs using sterEOS® software. CT images of the pelvis and femur were segmented using MIMICS software (Materialise, Leuven, Belgium), and component position was measured using Geomagic Studio (Morrisville, NC, USA) and PTC Creo Parametric (Needham, MA). The Anterior Pelvic Plane (APP), which is defined by the two anterior superior iliac spines and the pubic symphysis, was used as an anatomic reference for acetabular inclination and anteversion. The most posterior part of the femoral condyles was used as an anatomic reference for femoral anteversion. Two blinded observers measured hip angles using sterEOS® software. Reproducibility was analysed by the Bland-Altman method, and interobserver reliability was calculated using the Cronbach's alpha (∝) coefficient of reliability.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_9 | Pages 3 - 3
1 May 2016
Lipman J Esposito C
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Introduction

Proper acetabular component orientation is an important part of successful total hip replacement surgery. Poorly positioned implants can lead to early complications, such as dislocation. Mal-positioned acetabular components can also generate increase wear debris due to edge loading which can cause pre-mature loosening. It is essential to be able to measure post-operative implant orientation accurately to assure that implants are positioned properly.

It is difficult and potentially inaccurate to manually measure implant orientation on a post-op radiograph. This is particularly true for the immediate post-op radiograph where the patient is not as well aligned relative to the x-ray beam. However, the best time to determine if an acetabular component is mal-aligned is immediately following surgery so the patient could be taken back to the OR for immediate revision. Taking post-op CT scans is expensive and subjects the patient to increased radiation exposure, so using CT post-operatively is not done routinely. With the increased use of robotics and computer navigation at surgery there are often pre-op CT scans for total hip replacement patients. Current radiological tools do not take advantage of this pre-op CT scan for assessment of acetabular component orientation. A new software module for Mimics medical imaging software (Materialise, Leuven, Belgium) is able to overlay 3D CT data onto radiographs. We used this x-ray module to see if we could measure acetabular component orientation using the pre-op CT scan and the routine post-op x-ray that is taken immediately following total hip arthroplasty at our institution.

Methods

From a prior study, we had pre-op, and post-op CT scans of a group of twenty patients who received a total hip replacement. The post-op scan was used to measure the actual acetabular component orientation, both inclination and anteversion (Figure 1). We then measured component orientation using only the pre-op CT scan and the initial post-op x-ray using the Mimics x-ray module. We created a 3D model of the pelvis from the pre-op CT using Mimics. Then, the x-ray module was used to import the post-op radiograph into the Mimics file. Using the software, the x-ray was registered to the pre-op 3D pelvis. A 3D .stl file of the acetabular component used at surgery was then imported into the Mimics file and also registered according to the post-op radiograph (Figures 2 and 3). Once the cup and pelvis were both registered to the post-op radiograph, they were exported as .stl files and the acetabular anteversion and inclination were measured using the same method we used for the post-op scan. We then compared the results of our measurements from the post-op 3D reconstruction to the 2D overlay method to determine the accuracy of this new measurement technique.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 208 - 208
1 Dec 2013
Wright T Lipman J
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Introduction

The design and manufacture of patient specific implants at Hospital for Special Surgery (HSS) was started in the fall of 1976. The first implant designed and manufactured was an extra large total knee. This effort expanded to include all arthroplasty devices including hips, knees, shoulders and elbows along with fracture fixation devices. In the 1980s, the hospital was designing and manufacturing over 100 custom implants per year. This reduced significantly in the 1990s due to the introduction of modular total knee replacements. In 1996, HSS ceased manufacture due to rising costs and a greater regulatory burden. However, implants are still designed at HSS with manufacturing outsourced to commercial companies. Since 1976, the hospital has designed over 2500 implants.

Patient Population

Currently, we design implants for ∼30 cases per year, hips, knees, and upper extremity devices (mainly elbow). We've seen an increase in acetabular revision cases over the last few years and now design about 10 revision acetabular components each year.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 527 - 527
1 Dec 2013
Sculco P Lipman J Klinger C Lazaro LE Mclawhorn A Mayman DJ Ranawat CS
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Introduction:

Successful total joint arthroplasty requires accruate and reproducible acetabular component position. Acetabular component malposition has been associated with complications inlcuding dislocation, implant loosening, and increased wear. Recent literature had demonstrated that high-volume fellowship trained arthroplasty surgeons are in the “safe zone” for cup inclination and anteversion only 47% of the time. (1) Computer navigation has improved accuracy and reproducibility but remains expensive and cumbersome to many hospital and physicians. Patient specific instrumentation (PSI) has been shown to be effective and efficient in total knee replacements. The purpose of this study was to determine in a cadaveric model the anteversion and inclination accuracy of acetabular guides compared to a pre-operitive plan.

Methods:

8 fresh-frozen cadaveric pelvis specimens underwent Computer Tomography (CT) in order to create a 3D reconstruction of the acetabulum. Based on these 3D reconstruction, a pre-operative plan was made positioning the patient specific acetabulum guides at 40 degrees of inclination and 20 degrees of anteversion in the pelvis.(Figure 1) The guides were created based on the specific bony morphology of the acetabular notch and rim. The guides were created using a 3D printer which allowed for precise recreation of the virtual model. 7 cadaveric specimens underwent creation and implantation of a acetabular guide specific to each specimens bony morphology. Ligamentum, pulvinar, and labum were removed for each cadaver prior to implantation to prevent soft tissue obstruction. The guides were inserted into the acetabular notch with the final position based on the fit of the guide in the notch. (Figure 2) Post-implantation CT was then performed and inclination and anteversion of the implanted guide measured and compared to the preoperative plan.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 592 - 592
1 Dec 2013
Wright T Gunsallus K Lipman J Hotchkiss R Figgie MP
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Implant designs for hip and knee arthroplasty have undergone a continual improvement process, but development of implants for total elbow arthroplasty (TEA) have lagged behind despite the marked mechanical burden placed on these implants. TEA is not as durable with failure rates approaching thirty percent at five years. The Coonrad-Morrey (Zimmer, Warsaw, IN), a linked design, remains the standard-bearer, employing polyethylene bushings through which a metal axle passes. A common failure mode is bushing wear and deformation, causing decreased joint function as the bushing-axle constraint decreases and osteolysis secondary to release of large volumes of wear debris.

Improving upon this poor performance requires determining which factors most influence failure, so that failure can be avoided through design improvements. The approach integrates clinical observations of failed TEAs with implant retrieval analysis, followed by measurements of loads across the elbow for use in stress analyses to assess the performance of previous designs, and, finally, new design approaches to improve performance.

Examination of the clinical failures of more than seventy Coonrad-Morrey TEAs revealed patterns of decreased constraint and stem loosening. Implant retrieval analysis from more than thirty of these cases showed excessive bushing deformation and wear and burnishing of the fixation stems consistent with varus moments across the joint.

To determine loads across the elbow, motion analysis data were collected from eight TEA patients performing various activities of daily living. The kinematic data were input into a computational model to calculate contact forces on the total elbow replacement. The motion that produced the maximum contact force was a feeding motion with the humerus in 90° of abduction. For this motion, the joint reaction forces and moments at the point of maximum contact were determined from a computational model.

We applied these loads to numerical models of the articulating bushings and axle of the Coonrad-Morrey to examine polyethylene strains as measures of damage and wear. Strain patterns in response to the large varus moment applied to the elbow during feeding activities showed extensive plastic deformation in the locations at which deformation and wear damage were observed in our retrieved implants (Fig. 1).

Finally, we examined a new semi-constrained design concept intended to meet two goals: transfer contact loads away from the center of the joint, thus allowing contact to provide a larger internal moment to resist the large external varus moment; and reduce polyethylene strains by utilizing curved contacting surfaces on both the axle and the bushings (Fig. 2). After a sensitivity analysis to determine optimal dimensional choices (e.g., bushing and axle radii), we compared the resulting polyethylene strains between the Coonrad-Morrey and new design at locations that experienced the largest strains (Fig. 3). Substantial decreases were achieved, suggesting far less deformation and wear, which should relate to marked improvements in performance.

Currently, we are incorporating this new design concept, along with alterations in stem design achieved from examination of load transfer at the fixation interfaces based on the same loading conditions, to achieve an implant system intended to improve the performance of TEA.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 114 - 114
1 Mar 2013
Li X Knutson Z Choi D Lipman J Craig EV Warren R Gulotta L
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Introduction

While shoulder elevation can be reliably restored following reverse total shoulder arthroplasty (RTSA), patients may experience a loss of internal and external rotation. Several recent studies have investigated scapular notching and have made suggestions regarding glenosphere placement in order to minimize its occurrence. However, very few studies have looked at how changes in glenosphere placement in RTSA affect internal and external rotation. The purpose of this study was to determine the effect of glenosphere position on internal and external rotation range of motion at various degrees of scaption following RTSA. We hypothesized that alteration in glenosphere position will affect the amount of impingement-free internal and external rotation.

Methods

CT scans of the scapula and humerus were obtained from seven cadaver specimens and 3-Dimensional (3D) reconstructions were created. A corresponding 3D RTSA model was created by laser scanning the baseplate, glenosphere, humeral stem and bearing. The RTSA models were then virtually implanted into each specimen. The glenosphere position was determined in relation to the neutral position in 6 different settings: Medialization (5 mm), lateralization (10 mm), superior translation (6mm), inferior translation (6 mm), superior tilt (20°), and inferior tilt (15° and 30°). The humerus in each virtual model was allowed to freely rotate at a fixed scaption angle until encountering bone-bone or bone-implant impingement (180 degrees of limitation). Each model was tested at 0, 20, 40, and 60 degrees of scaption and the impingement-free internal and external rotation range of motion for each scaption angle was recorded.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXXVIII | Pages 42 - 42
1 Sep 2012
Rodriquez-Elizalde SR RavI B Salvati E Lipman J Westrich G
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Purpose

The effects of Acetabular Rim Osteophytes (ARO) in Total Hip Arthroplasty (THA), has not been quantified. During THA their presence and location is variable, and the effect on post-operative Range of Motion (ROM) is unknown. The purpose of this study was to evaluate the ROM of a modern hip implant in five cadaver models utilizing computerized virtual surgery, and to analyze the effect of AROs given their location on the acetabulum, and position of the prosthesis during motion.

Method

CT scans of five cadaveric pelvises and femurs were used to create 3-D Models. Surgery, using virtual Stryker components was then performed to restore the natural anatomic offset and leg length. ROM to impingement was evaluated for each model in eight vectors: flexion/extension, internal/external rotation, abduction/adduction, and 90 degrees of flexion with internal/external rotation.

An Osteophyte Impingement Model was then created by elevating the natural acetabular rim by 10 millimeters circumferentially in each virtual cadaver pelvis. Using the same THA components, ROM was then evaluated in this pelvic model and compared to the cadaveric models.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 33 - 33
1 Sep 2012
Kahn F Lipman J Pearle A Boland P Healey J Conditt M
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INTRODUCTION

Allograft reconstruction after resection of primary bone sarcomas has a non-union rate of approximately 20%. Achieving a wide surface area of contact between host and allograft bone is one of the most important factors to help reduce the non-union rate. We developed a novel technique of haptic robot-assisted surgery to reconstruct bone defects left after primary bone sarcoma resection with structural allograft.

METHODS

Using a sawbone distal femur joint-sparing hemimetaphyseal resection/reconstruction model, an identical bone defect was created in six sawbone distal femur specimens. A tumor-fellowship trained orthopedic surgeon reconstructed the defect using a simulated sawbone allograft femur. First, a standard, ‘all-manual’ technique was used to cut and prepare the allograft to best fit the defect. Then, using an identical sawbone copy of the allograft, the novel haptic-robot technique was used to prepare the allograft to best fit the defect. All specimens were scanned via CT. Using a separately validated technique, the surface area of contact between host and allograft was measured for both (1) the all-manual reconstruction and (2) the robot-assisted reconstruction. All contact surface areas were normalized by dividing absolute contact area by the available surface area on the exposed cut surface of host bone.